2與Al2O3形成的ZTA共晶陶瓷相呈三維網(wǎng)狀結(jié)構(gòu),TiC包覆金屬Fe填充于三維ZTA陶瓷骨架中;ZTA-TiC-Fe失效機(jī)理:Fe和ZrO2相在750℃左右發(fā)生相變;Fe、ZrO2在升降溫過(guò)程中相變產(chǎn)生的體積變化以及各組分相熱膨脹系數(shù)不同所導(dǎo)致的內(nèi)應(yīng)力釋放,導(dǎo)致材料微觀結(jié)構(gòu)破壞;有氧環(huán)境中,溫度超過(guò)550℃,表層Fe相的氧化速度加快,生成結(jié)構(gòu)疏松多孔的紅褐色Fe2O3。Fe相氧化產(chǎn)生約8倍的體積膨脹,導(dǎo)致三維陶瓷骨架不可逆破裂。"/>

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超重力燃燒合成ZTA-TiC-Fe金屬陶瓷的高溫穩(wěn)定性
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1.中國(guó)科學(xué)院理化技術(shù)研究所 低溫工程學(xué)重點(diǎn)實(shí)驗(yàn)室;2.中國(guó)科學(xué)院理化技術(shù)研究所 低溫工程學(xué)重點(diǎn)實(shí)驗(yàn)室,北京100190

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自然科學(xué)基金(51702332);中國(guó)科學(xué)院低溫工程學(xué)重點(diǎn)實(shí)驗(yàn)室青年科技創(chuàng)新項(xiàng)目基金資助(CRYOQN201705,CRYOQN201507)


High Temperature Stability of ZTA-TiC-Fe Cermets Synthesized by High Gravity Combustion
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1.Key Laboratory of Cryogenic Engineering, Institute of Physical and Chemical Technology, Chinese Academy of Sciences;2.Key Laboratory of Cryogenic Engineering, Institute of Physical and Chemical Technology, Chinese Academy of Sciences, Beijing 100190

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    摘要:

    使用超重力燃燒合成技術(shù)制備了ZTA-TiC-Fe金屬陶瓷復(fù)合材料。采用X射線衍射(XRD)、掃描電子顯微鏡(SEM)及變溫X射線衍射對(duì)金屬陶瓷樣品的物相組成、微觀結(jié)構(gòu)以及升降溫過(guò)程中材料的微觀結(jié)構(gòu)演變行為進(jìn)行研究。結(jié)果表明:利用超重力燃燒合成熔鑄方式可直接制備出ZTA-TiC-Fe金屬陶瓷;其中t-ZrO2與Al2O3形成的ZTA共晶陶瓷相呈三維網(wǎng)狀結(jié)構(gòu),TiC包覆金屬Fe填充于三維ZTA陶瓷骨架中;ZTA-TiC-Fe失效機(jī)理:Fe和ZrO2相在750℃左右發(fā)生相變;Fe、ZrO2在升降溫過(guò)程中相變產(chǎn)生的體積變化以及各組分相熱膨脹系數(shù)不同所導(dǎo)致的內(nèi)應(yīng)力釋放,導(dǎo)致材料微觀結(jié)構(gòu)破壞;有氧環(huán)境中,溫度超過(guò)550℃,表層Fe相的氧化速度加快,生成結(jié)構(gòu)疏松多孔的紅褐色Fe2O3。Fe相氧化產(chǎn)生約8倍的體積膨脹,導(dǎo)致三維陶瓷骨架不可逆破裂。

    Abstract:

    ZTA-TiC-Fe cermet composite materials were prepared by high gravity combustion synthesis technology. X-ray diffraction (XRD), Scanning electron microscopy (SEM) and Variable temperature X-ray diffraction were used to study the phase composition, microstructure and microstructure evolution of the cermet during heating and cooling process. The results show that ZTA-TiC-Fe cermet can be fabricated directly by high gravity combustion synthesis melting-casting method; The ZTA eutectic ceramics formed by t-ZrO2 and Al2O3 with a three-dimensional network structure, and TiC-coated Fe are filled in the three-dimensional ZTA ceramics skeleton. The inefficacy mechanism of ZTA-TiC-Fe: the phase transformation of Fe and ZrO2 occurs at about 750℃; The volume changing of phase transformation of Fe and ZrO2 during heating and cooling and the internal stress release caused by the different thermal expansion coefficients of each component lead to the thermal expansion of the ZTA-TiC-Fe cermet. In the aerobic environment, the oxidation rate of Fe phase in the surface layer increases when the temperature exceeds 550℃, resulting in porous red-brown Fe2O3. The oxidation of Fe phase produces about 8 times volume expansion, resulting in the irreversible rupture of three-dimensional ceramic skeleton.

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張冠男,李江濤.超重力燃燒合成ZTA-TiC-Fe金屬陶瓷的高溫穩(wěn)定性[J].稀有金屬材料與工程,2020,49(2):582~588.[Guannan, Li Jiangtao. High Temperature Stability of ZTA-TiC-Fe Cermets Synthesized by High Gravity Combustion[J]. Rare Metal Materials and Engineering,2020,49(2):582~588.]
DOI:10.12442/j. issn.1002-185X. QH20190035

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  • 收稿日期:2019-03-18
  • 最后修改日期:2019-04-24
  • 錄用日期:2019-10-23
  • 在線發(fā)布日期: 2020-03-12
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