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利用毛細(xì)管微流體裝置輔助內(nèi)凝膠工藝制備小尺寸ZrO2微球
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新型陶瓷與精細(xì)工藝國家重點實驗室

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政府間國際科技創(chuàng)新合作重點專項(2016YFE0100700),清華大學(xué)“十三五規(guī)劃”學(xué)科建設(shè)基金(2017HYYXKJS1)


Preparation of small-sized ZrO2 microspheres by capillary microfluidic device assisted internal gel process
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1.State Key Laboratory of New Ceramics and Fine Processing,Collaborative Innovation Center of Advanced Nuclear Energy Technology,Institute of Nuclear and New Energy Technology,Tsinghua University,Beijing,100084;2.China

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International S&T Cooperation Projects of China (No. 2016YFE0100700);‘‘The Thirteenth Five-Year Plan’’ Discipline Construction Foundation of Tsinghua University (No. 2017HYYXKJS1)

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    摘要:

    本文尋找到一種常溫(25℃)下穩(wěn)定15h不固化且較好成球的膠液配方,利用毛細(xì)管微流體裝置輔助內(nèi)凝膠工藝成功制備出小尺寸(<120μm)的ZrO2陶瓷微球,并對影響ZrO2微球尺寸的因素進(jìn)行分析。結(jié)果表明:其它條件相同的條件下,硅油的流量或者粘度越大, ZrO2微球尺寸越小。膠液的流量越大或者毛細(xì)管微流體裝置喉口尺寸越大, ZrO2微球尺寸越大;通過圖像識別發(fā)現(xiàn)ZrO2微球的CV值都小于5%,說明該方法制備出的ZrO2陶瓷微球尺寸均一、單分散性好;通過SEM和XRD發(fā)現(xiàn)ZrO2陶瓷微球致密,呈立方相。

    Abstract:

    :In this paper, we find a broth formulation that is stable at room temperature for 15h and does not solidify and it is good for forming gel microspheres. And we use a capillary microfluidic device assisted internal gel process to prepare successfully small size (<12m) ZrO2 ceramic microspheres. The factors affecting the size of ZrO2 microspheres are analyzed. The results show that under the same conditions, the larger the flow rate or the viscosity of the silicone oil, the smaller the size of the ZrO2 microspheres. The larger the flow rate of the broth or the larger the throat size of the capillary microfluidic device, the larger the size of the ZrO2 microspheres; the CV value of the ZrO2 microspheres are less than 5% by image recognition, indicating that the ZrO2 ceramic microspheres prepared by the method are uniform in size and monodisperse; the sintered microspheres are dense and showing a cubic phase by SEM and XRD.

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徐瑞,馬景陶,郝少昌,趙興宇,李自強,鄧長生,劉兵.利用毛細(xì)管微流體裝置輔助內(nèi)凝膠工藝制備小尺寸ZrO2微球[J].稀有金屬材料與工程,2020,49(2):572~576.[Xu Rui, Ma Jingtao, Hao Shaochang, Zhao Xingyu, Li Ziqiang, Deng Changsheng, Liu Bing. Preparation of small-sized ZrO2 microspheres by capillary microfluidic device assisted internal gel process[J]. Rare Metal Materials and Engineering,2020,49(2):572~576.]
DOI:10.12442/j. issn.1002-185X. QH20190033

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  • 收稿日期:2019-03-18
  • 最后修改日期:2019-04-23
  • 錄用日期:2019-10-23
  • 在線發(fā)布日期: 2020-03-12
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