2Zr2O7-SrZrO3(GZSZ, Gd2Zr2O7:SrZrO3=7:3)復(fù)合陶瓷粉末,并采用噴霧造粒法和大氣等離子噴涂法分別制備了適合等離子噴涂使用的相應(yīng)噴涂粉末及涂層。通過X-射線衍射、掃描電子顯微鏡對(duì)粉末和涂層的相組成、顯微結(jié)構(gòu)進(jìn)行分析。借助激光熱導(dǎo)儀、高溫?zé)崤蛎泝x對(duì)涂層的熱擴(kuò)散系數(shù)和熱膨脹系數(shù)、燒結(jié)系數(shù)進(jìn)行了表征。制備的GZSZ復(fù)合陶瓷粉末和涂層都由Gd2Zr2O7和SrZrO3兩相組成,粉末中的Gd2Zr2O7為燒綠石結(jié)構(gòu),而涂層中的Gd2Zr2O7為螢石結(jié)構(gòu),SrZrO3都為鈣鈦礦結(jié)構(gòu)。制備態(tài)GZSZ涂層的孔隙率為~14%。GZSZ涂層1400℃熱處理5 h后的熱膨脹系數(shù)為9.8~11.2×10-6 K-1。制備態(tài)GZSZ涂層的熱導(dǎo)率為~0.8 W?m-1?K-1,與制備態(tài)SrZrO3涂層的熱導(dǎo)率~1.0 W?m-1?K-1相比降低~20%。1400℃熱處理360 h后GZSZ涂層的熱導(dǎo)率增加到~1.5 W?m-1?K-1。研究結(jié)果表明,GZSZ涂層是一種很有前景的復(fù)合陶瓷熱障涂層材料。"/>

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等離子噴涂Gd2Zr2O7-SrZrO3復(fù)合陶瓷涂層組織結(jié)構(gòu)和性能的研究
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內(nèi)蒙古工業(yè)大學(xué)材料學(xué)院

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國(guó)家自然科學(xué)基金資助(51462026, 51672236),內(nèi)蒙古科技重大專項(xiàng)(2018-810)


Study on Microstructure and Properties of Plasma Sprayed Gd2Zr2O7-SrZrO3 Composite Ceramic Coatings
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School of Materials Science and Engineering,Inner Mongolia University of Technology

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    通過固相反應(yīng)法合成了Gd2Zr2O7-SrZrO3(GZSZ, Gd2Zr2O7:SrZrO3=7:3)復(fù)合陶瓷粉末,并采用噴霧造粒法和大氣等離子噴涂法分別制備了適合等離子噴涂使用的相應(yīng)噴涂粉末及涂層。通過X-射線衍射、掃描電子顯微鏡對(duì)粉末和涂層的相組成、顯微結(jié)構(gòu)進(jìn)行分析。借助激光熱導(dǎo)儀、高溫?zé)崤蛎泝x對(duì)涂層的熱擴(kuò)散系數(shù)和熱膨脹系數(shù)、燒結(jié)系數(shù)進(jìn)行了表征。制備的GZSZ復(fù)合陶瓷粉末和涂層都由Gd2Zr2O7和SrZrO3兩相組成,粉末中的Gd2Zr2O7為燒綠石結(jié)構(gòu),而涂層中的Gd2Zr2O7為螢石結(jié)構(gòu),SrZrO3都為鈣鈦礦結(jié)構(gòu)。制備態(tài)GZSZ涂層的孔隙率為~14%。GZSZ涂層1400℃熱處理5 h后的熱膨脹系數(shù)為9.8~11.2×10-6 K-1。制備態(tài)GZSZ涂層的熱導(dǎo)率為~0.8 W?m-1?K-1,與制備態(tài)SrZrO3涂層的熱導(dǎo)率~1.0 W?m-1?K-1相比降低~20%。1400℃熱處理360 h后GZSZ涂層的熱導(dǎo)率增加到~1.5 W?m-1?K-1。研究結(jié)果表明,GZSZ涂層是一種很有前景的復(fù)合陶瓷熱障涂層材料。

    Abstract:

    Gd2Zr2O7-SrZrO3 (GZSZ, Gd2Zr2O7:SrZrO3=7:3) composite ceramic powder was synthesized by solid state reaction. Spray drying and atmospheric plasma spray (APS) method were used to prepare corresponding spray powders and coatings, respectively. The phase compositions and microstructures of the spray dried powders and APS coatings were characterized by X-ray diffraction and scanning electron microscopy. The thermal diffusivity, thermal expansion coefficient and sintering coefficient of the coatings were characterized by a laser flash method and a high-temperature dilatometer. Both GZSZ composite powders and coatings are composed of Gd2Zr2O7 and SrZrO3. The Gd2Zr2O7 powder has a pyrochlore structure, while the Gd2Zr2O7 coating has a fluorite structure. And both the SrZrO3 powders and coatings have a perovskite structure. The porosity of the coating is ~14%, and its thermal expansion coefficient after heat treatment at 1400℃ for 5 h is 9.8~11.2×10-6 K-1. The thermal conductivity of the as-sprayed GZSZ coating is ~0.8 W?m-1?K-1, which is ~20% lower than that of the SrZrO3 coating (~1.0 W?m-1?K-1). And the thermal conductivity of the GZSZ coating increases to ~1.5 W?m-1?K-1 after heat treatment at 1400℃ for 360 h. The results showed that the GZSZ coating is a promising thermal barrier coating material.

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李英杰,馬文,黃威,楊曦,劉穎,陳偉東,白玉.等離子噴涂Gd2Zr2O7-SrZrO3復(fù)合陶瓷涂層組織結(jié)構(gòu)和性能的研究[J].稀有金屬材料與工程,2020,49(2):555~560.[Li Ying-jie, Ma wen, Huang Wei, Yang Xi, Liu Ying, Chen Wei-dong, Bai Yu. Study on Microstructure and Properties of Plasma Sprayed Gd2Zr2O7-SrZrO3 Composite Ceramic Coatings[J]. Rare Metal Materials and Engineering,2020,49(2):555~560.]
DOI:10.12442/j. issn.1002-185X. QH20190030

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  • 收稿日期:2019-03-15
  • 最后修改日期:2019-05-06
  • 錄用日期:2019-10-23
  • 在線發(fā)布日期: 2020-03-12
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