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硅樹脂添加量對(duì)氧化鋁基陶瓷型芯性能影響研究
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1.石家莊鐵道大學(xué) 材料科學(xué)與工程學(xué)院;2.上海大學(xué) 省部共建高品質(zhì)特殊鋼冶金與制備國(guó)家重點(diǎn)實(shí)驗(yàn)室

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國(guó)家自然科學(xué)基金重點(diǎn)項(xiàng)目(U1560202, 51690162); 省部共建高品質(zhì)特殊鋼冶金與制備國(guó)家重點(diǎn)實(shí)驗(yàn)室開放課題(SKLASS 2017-03)資助和本項(xiàng)研究工作得到了上海市科學(xué)技術(shù)委員會(huì)的資助,編號(hào)為15DZ2260100及YDZX20173100001316專項(xiàng)。


Effect of silicone resin content on the properties of Al2O3-based ceramic cores
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1.School of Materials Science and Engineering,Shijiazhuang Tiedao University;2.State Key Laboratory of Advanced Special Steels,School of Materials Science and Engineering,Shanghai University

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    摘要:

    本文以氧化鋁粉末為基體,添加具有粘結(jié)性和一定陶瓷產(chǎn)率的硅樹脂粉末,通過(guò)干壓成型方法和無(wú)壓燒結(jié)制備出氧化鋁基陶瓷型芯,重點(diǎn)研究了硅樹脂添加量對(duì)氧化鋁基陶瓷型芯性能的影響。研究結(jié)果表明:硅樹脂在裂解過(guò)程中會(huì)形成二氧化硅產(chǎn)物,會(huì)與氧化鋁基體發(fā)生反應(yīng)形成新相莫來(lái)石。由于硅樹脂在交聯(lián)和裂解過(guò)程中會(huì)釋放大量氣體,導(dǎo)致燒結(jié)體失重,且氣體的逸出會(huì)抑制由燒結(jié)引起的收縮,因此,隨著硅樹脂添加量增加,產(chǎn)生的氣體量增加,燒結(jié)體的失重率增加,收縮率降低。硅樹脂含量的增加使得燒結(jié)體的氣孔率變大和體積密度減小,燒結(jié)體的室溫抗彎強(qiáng)度逐漸減小。硅樹脂的添加雖然降低了其室溫強(qiáng)度,但是保證了陶瓷型芯的尺寸精度。

    Abstract:

    Al2O3-based ceramic cores were prepared by dry-pressing and subsequent pressureless sintering, where the Al2O3 powders were used as the matrix and the silicone resin powders were used as the binder. The effect of the silicone resin content on the properties of Al2O3-based ceramic cores was investigated. Results showed that the new mullite phase was formed by the reaction between Al2O3 and silica which was formed by the decomposition of silicone resin. Weight loss of sintered Al2O3-based ceramic cores was mainly caused owing to the release of gases during the cross-linking and decomposition process of silicone resin. And the release of gases inhibited the shrinkage caused by the sintering drive force. Therefore, with the increase of silicone resin content, more and more gases were released. As a result, the weight loss of Al2O3-based ceramic cores gradually increased and the shrinkage rate gradually decreased. The increasing silicone resin content made the apparent porosity increase and the bulk-density decrease, leading to the decrease of bending strength in sintered Al2O3-based ceramic cores. Although the addition of silicone resin decreased the bending strength, the dimensional precision was improved markedly.

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楊治剛,趙志佳,余建波,任忠鳴.硅樹脂添加量對(duì)氧化鋁基陶瓷型芯性能影響研究[J].稀有金屬材料與工程,2020,49(2):515~519.[Yang Zhigang, Zhao Zhijia, Yu Jianbo, Ren Zhongming. Effect of silicone resin content on the properties of Al2O3-based ceramic cores[J]. Rare Metal Materials and Engineering,2020,49(2):515~519.]
DOI:10.12442/j. issn.1002-185X. QH20190023

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  • 收稿日期:2019-03-14
  • 最后修改日期:2019-03-23
  • 錄用日期:2019-04-19
  • 在線發(fā)布日期: 2020-03-12
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