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Al-Cu-Sn合金WAAM堆積體的組織與性能
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東北大學(xué)

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NSFC(2018yfb1106300-5)


Microstructural and Mechanical Properties of an Al-Cu-Sn Alloy Wall Deposited by Wire + Arc Additive Manufacturing
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Affiliation:

1.College of Metallurgy,Northeastern University;2.Inner Mongolia Metal Material Research Institute,Inner Mongolia;3.Fushun Dong gong Metallurgical Materials and Technology Limited Company,Fushun ,China

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NSFC(2018yfb1106300-5)

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    摘要:

    Al-Cu合金ZL205A電弧熔絲增材制造堆積體具有良好的綜合力學(xué)性能,但在增材過程中產(chǎn)生有毒的氧化鎘。本論文以Sn替換Cd,通過金相、SEM、EDS、TEM及拉伸試驗(yàn),考察堆積體的微觀組織和力學(xué)性能,并與ZL205A合金堆積體進(jìn)行對比。結(jié)果發(fā)現(xiàn),Al-Cu-Sn合金堆積體表面平整,呈現(xiàn)出銀白色光澤,Sn元素的燒損率為5.9%。WAAM Al-Cu-Sn合金堆積體直接堆積態(tài)晶粒細(xì)小、均勻,晶粒尺寸約為30μm,小于ZL205A合金堆積體的晶粒尺寸,主要析出相在晶內(nèi)和晶界上均勻分布。T6熱處理后,θ相完全固溶到Al基體中,在晶界上均勻分布著復(fù)熔T相和Sn與Al2Cu的細(xì)小共生相,TEM顯示晶內(nèi)彌散分布大量的θ,相。T6熱處理后,Al-Cu-Sn合金的力學(xué)性能為:抗拉強(qiáng)度:493Mpa;屈服強(qiáng)度:434Mpa;延伸率:9.5%。該合金在WAAM過程中表現(xiàn)出了優(yōu)異的性能,具有廣泛的應(yīng)用前景。

    Abstract:

    The Al-Cu alloy walls (ZL205A) produced by wire + arc additive manufacturing (WAAM) have good mechanical properties, but toxic cadmium oxide is generated during production. Therefore, to prevent the generation of cadmium oxide, we replaced the Cd in the Al-Cu alloy (ZL205A) with Sn. The microstructural and mechanical properties of the newly developed alloy with Sn and the ZL205A alloy before and after T6 heat treatment were investigated and compared by conducting metallographic, scanning electron microscopy, energy dispersive spectroscopy, transmission electron microscopy, and tensile tests. The surface of the Al-Cu-Sn alloy wall was smooth and exhibited a silver-white luster, and the burning loss rate of Sn was 5.9%. The wall of the WAAM Al-Cu-Sn alloy was fine and contained grains with a size of approximately 30 μm, which is smaller than that of the ZL205A alloy wall. The main precipitated phase was uniformly distributed among the grains or on the grain boundaries. Following T6 heat treatment, the θ phase was completely dissolved in the Al matrix, and the re-melted T phase and small co-phases of Sn and Al2Cu were uniformly distributed on the grain boundaries. The TEM results show that a large number of θ" phases were dispersed among the grains. The mechanical properties of the Al-Cu-Sn alloy after heat treatment were as follows: tensile strength – 493 MPa; yield strength – 434 MPa; elongation rate – 9.5%. The alloy shows excellent performance in WAAM process and has broad application prospects.

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王帥,顧惠敏,王偉,李承德,任玲玲,王振颷,翟玉春,馬培華. Al-Cu-Sn合金WAAM堆積體的組織與性能[J].稀有金屬材料與工程,2021,50(1):95~101.[Shuai Wang, Huimin Gu, Wei Wang, Chengde Li, Lingling Ren, Zhenbiao Wang, Yuchun Zhai, Peihua Ma. Microstructural and Mechanical Properties of an Al-Cu-Sn Alloy Wall Deposited by Wire + Arc Additive Manufacturing[J]. Rare Metal Materials and Engineering,2021,50(1):95~101.]
DOI:10.12442/j. issn.1002-185X. E20190113

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  • 收稿日期:2019-12-07
  • 最后修改日期:2020-01-01
  • 錄用日期:2020-02-20
  • 在線發(fā)布日期: 2021-02-05
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