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中厚鈦合金雙脈沖TIG深熔焊接機制研究
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作者單位:

1.北京航空航天大學 機械工程及自動化學院,北京 100191;2.首都航天機械有限公司,北京 100076

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中圖分類號:

TG146.23

基金項目:

國家自然科學基金(U20B2031,52075024)


Deep Penetration Mechanism of Dual Pulse TIG Welding for Medium-Thick Titanium Alloys
Author:
Affiliation:

1.School of Mechanical Engineering & Automation, Beihang University, Beijing 100191, China;2.Capital Aerospace Machinery Co., Ltd, Beijing 100076, China

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    摘要:

    針對中厚度鈦合金電弧焊存在的TIG電弧熔深淺和焊接效率低等問題,以6 mm厚TC4鈦合金為焊接材料開展TIG焊接試驗,研究了不同電弧模式(直流、低頻脈沖、低頻+超音頻雙脈沖)對熔池和焊縫成形的影響?;谟邢拊抡嫜芯苛穗p脈沖焊接熔池的溫度場和流場動態(tài)行為,探究了雙脈沖TIG焊接深熔機制。結(jié)果表明,與恒流和低頻脈沖模式相比,雙脈沖電流模式增加了熔池熔體流動速度,能有效激發(fā)熔池中心深熔匙孔,促進熱源下移,進而增大熔深。雙脈沖TIG接頭抗拉強度達到964 MPa,接頭強度系數(shù)為98%,斷后延伸率3.7%,可實現(xiàn)近等強接頭強度匹配。

    Abstract:

    In response to the issues of shallow TIG arc penetration and low welding efficiency in medium-thickness titanium alloy arc welding, TIG welding experiments were conducted on 6 mm-thick TC4 titanium alloy. The effects of different arc modes (direct current, low-frequency pulse, and low-frequency plus high-frequency dual-pulse) on the weld pool and weld bead formation were studied. Finite element simulation was employed to investigate the temperature field and flow field dynamics of the weld pool in dual-pulse welding, and the deep penetration mechanism of dual-pulse TIG welding was analyzed. The results show that compared to constant current and low-frequency pulse modes, the dual-pulse current mode increases the flow velocity of the weld pool, effectively excites the deep penetration keyhole at the center of the pool, promotes the downward movement of the heat source, and thus increases the penetration depth. The tensile strength of the dual-pulse TIG weld joint reaches 964 MPa, the joint strength coefficient is 98%, and the post-fracture elongation is 3.7%, achieving a near-equal strength match for the joint.

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楊清福,羅志偉,曾才有,姜自昊,從保強,齊鉑金.中厚鈦合金雙脈沖TIG深熔焊接機制研究[J].稀有金屬材料與工程,2025,54(3):688~696.[Yang Qingfu, Luo Zhiwei, Zeng Caiyou, Jiang Zihao, Cong Baoqiang, Qi Bojin. Deep Penetration Mechanism of Dual Pulse TIG Welding for Medium-Thick Titanium Alloys[J]. Rare Metal Materials and Engineering,2025,54(3):688~696.]
DOI:10.12442/j. issn.1002-185X.20240680

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  • 收稿日期:2024-10-18
  • 最后修改日期:2024-12-03
  • 錄用日期:2024-12-04
  • 在線發(fā)布日期: 2025-03-25
  • 出版日期: 2025-03-25