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陶瓷/金屬連接界面殘余應(yīng)力緩解策略研究進(jìn)展
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1.華北水利水電大學(xué) 河南高效特種綠色釬焊國際聯(lián)合實(shí)驗(yàn)室,河南 鄭州 450045;2.龍門實(shí)驗(yàn)室,河南 洛陽 471003;3.河南省科學(xué)院 碳基復(fù)合材料研究院,河南 鄭州 450046

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科技部國家外國專家項(xiàng)目(G2023026003L);中國博士后基金面上項(xiàng)目(2023M740475);河南省高校科技創(chuàng)新人才(22HASTIT026);國家自然科學(xué)基金(52071165, 51705151);龍門實(shí)驗(yàn)室前沿探索課題(LMQYTSKT016)


Advances in Residual Stress Relief Strategies at Ceramic/Metal Joint Interfaces
Author:
Affiliation:

1.Henan International Joint Laboratory of High-efficiency Special Green Welding, North China University of Water Resources and Electric Power, Zhengzhou 450045, China;2.Longmen Laboratory, Luoyang 471003, China;3.Institute of Carbon Matrix Composites, Henan Academy of Sciences, Zhengzhou 450046, China

Fund Project:

National Program of Foreign Experts of China (G2023026003L); National Natural Science Foundation of China (52475347); Postdoctoral Fund (2023M740475); International Science and Technology Cooperation Project of Henan Province (242102521057); Frontier Exploration Projects of Longmen Laboratory (LMQYTSKT016); Central Plains Science and Technology Innovation Leading Talents; Provincial Science and Technology R&D Program Joint Fund Projects (235200810030)

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    摘要:

    隨著苛刻環(huán)境惡劣化和加工制造復(fù)雜難度增加,對陶瓷/金屬異質(zhì)結(jié)構(gòu)綜合性能提出更高要求。目前釬焊技術(shù)被廣泛應(yīng)用于陶瓷與金屬異質(zhì)連接,而二者焊接接頭殘余應(yīng)力緩解非常棘手。由于陶瓷與金屬的性能差異,特別是熱膨脹系數(shù)的差異,釬焊接頭在冷卻過程中會(huì)產(chǎn)生過多的殘余應(yīng)力。較高殘余應(yīng)力會(huì)嚴(yán)重破壞接頭性能。為緩解殘余應(yīng)力,從工藝參數(shù)優(yōu)化、施加中間層、顆粒增強(qiáng)復(fù)合釬料和表面結(jié)構(gòu)調(diào)控4種緩解途徑進(jìn)行評述。概述陶瓷與金屬釬焊接頭殘余應(yīng)力狀態(tài)與分布規(guī)律,介紹殘余應(yīng)力的產(chǎn)生與檢測,最后展望未來陶瓷/金屬異質(zhì)結(jié)構(gòu)殘余應(yīng)力研究面臨的機(jī)遇和挑戰(zhàn)。

    Abstract:

    As service conditions become more challenging and production complexity increases, there is an increasing demand for enhanced comprehensive performance of ceramic/metal heterostructures. At present, brazing technique has been widely utilized for ceramic-metal heterogeneous joints. However, the residual stress relief in these welding joints is complicated and necessary. Because metals and ceramics have different properties, especially their coefficients of thermal expansion. Welding joints exhibit large residual stresses during the cooling process. The relatively high residual stresses may significantly degrade the joint properties. For this issue, four alleviation routes were reviewed: optimization of process parameters, setting an intermediate layer, surface structure modulation and particle-reinforced composite solder. The states and distribution patterns of residual stress in ceramic-metal brazed joints were summarized, and the generation and detection of residual stress were introduced. Eventually, upcoming prospects and challenges of residual stress research on ceramic/metal heterostructures were pointed out.

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引用本文

王星星,陳本樂,蔣元龍,潘昆明,任宣儒,原志鵬,張雨雷.陶瓷/金屬連接界面殘余應(yīng)力緩解策略研究進(jìn)展[J].稀有金屬材料與工程,2025,54(3):618~627.[Wang Xingxing, Chen Benle, Jiang Yuanlong, Pan Kunming, Ren Xuanru, Yuan Zhipeng, Zhang Yulei. Advances in Residual Stress Relief Strategies at Ceramic/Metal Joint Interfaces[J]. Rare Metal Materials and Engineering,2025,54(3):618~627.]
DOI:10.12442/j. issn.1002-185X.20240477

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  • 收稿日期:2024-08-01
  • 最后修改日期:2024-10-25
  • 錄用日期:2024-10-30
  • 在線發(fā)布日期: 2025-03-25
  • 出版日期: 2025-03-25