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金屬密封軟金屬和基體界面過渡層特征
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1.西安交通大學(xué) 機械工程學(xué)院 西安市智能裝備與控制重點實驗室,陜西 西安 710049;2.西安航天動力研究所,陜西 西安 710100;3.中南大學(xué) 輕合金研究院,湖南 長沙 410083;4.金屬成形技術(shù)與重型裝備全國重點實驗室,陜西 西安 710018

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Characteristics of Transition Layer at Soft Metal-Substrate Interface for Metal Seal
Author:
Affiliation:

1.Xi'an Key Laboratory of Intelligent Equipment and Control, School of Mechanical Engineering, Xi'an Jiaotong University, Xi'an 710049, China;2.Xi'an Aerospace Propulsion Institute, Xi'an 710100, China;3.Light Alloy Research Institute, Central South University, Changsha 410083, China;4.National Key Laboratory of Metal Forming Technology and Heavy Equipment, Xi 'an 710018, China

Fund Project:

National Natural Science Foundation of China (52375378); National Key Laboratory of Metal Forming Technology and Heavy Equipment (S2308100.W12); Huxiang High-Level Talent Gathering Project of Hunan Province (2021RC5001)

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    摘要:

    帶有軟金屬鍍層的自緊式金屬密封廣泛應(yīng)用于高溫、低溫、高壓等復(fù)雜工況。研究軟金屬鍍層和高溫合金基體界面過渡層特征及結(jié)合強度對提升密封性能和金屬密封工作全過程建模與簡化具有重要意義。采用試驗方法研究了不同軟金屬鍍層材料及厚度組合下軟金屬和基體界面元素分布特征和鍍層-基體結(jié)合強度。結(jié)果表明:軟金屬鍍層厚度對GH4169-Cu、GH4169-Ag和Cu-Ag界面形貌幾乎沒有影響,但對不同金屬之間的過渡層厚度有影響;隨著鍍層厚度增加,該影響減弱,鍍層厚度大于30 μm后,過渡層厚度穩(wěn)定在2 μm左右。劃格試驗表明Cu、Ag和Cu-Ag復(fù)合鍍層與基體GH4169均結(jié)合較好。軟金屬材料對過渡層特征和鍍層劃格試驗后表面特征有顯著影響。

    Abstract:

    The pressure-actuated metal seal with soft metal coating has been widely used in complex working conditions such as high temperature, low temperature and high pressure. The investigation of the characteristics and binding strength of the transition layer between the soft metal coating and the superalloy substrate is important to improve the sealing performance and to model and simplify the working through-process of metal sealing. The distribution characteristics of elements at soft metal-substrate interface and the binding strength between coating and substrate under different thicknesses and material combinations of coating layer were studied by experimental methods. The results indicate that the thickness of soft metal coating has little influence on the interface morphology of GH4169-Cu, GH4169-Ag and Cu-Ag, but has an influence on the thickness of transition layer between different metals, while this influence is weakened with increasing the coating thickness, and the thickness of transition layer is about 2 μm when the coating thickness is more than 30 μm. The cross-cut test shows that the Cu, Ag and Cu-Ag coatings are all well combined with nickel-based superalloy GH4169 substrate. The materials of soft metal, i.e. the coating materials, have significant influence on the characteristic of transition layer and the surface characteristics of coating after cross-cut test.

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引用本文

張大偉,張學(xué)開,曹子軒,葛子逸,呂世昌,李智軍,趙升噸,胡陽虎.金屬密封軟金屬和基體界面過渡層特征[J].稀有金屬材料與工程,2025,54(1):1~9.[Zhang Dawei, Zhang Xuekai, Cao Zixuan, Ge Ziyi, Lv Shichang, Li Zhijun, Zhao Shengdun, Hu Yanghu. Characteristics of Transition Layer at Soft Metal-Substrate Interface for Metal Seal[J]. Rare Metal Materials and Engineering,2025,54(1):1~9.]
DOI:10.12442/j. issn.1002-185X.20240473

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  • 收稿日期:2024-07-31
  • 最后修改日期:2024-08-27
  • 錄用日期:2024-09-03
  • 在線發(fā)布日期: 2025-01-24
  • 出版日期: 2025-01-20