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大型環(huán)狀鈦合金鑄件立式離心鑄造螺旋形橫澆道設(shè)計(jì)
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中航重機(jī)股份有限公司

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TG249.4

基金項(xiàng)目:

兩機(jī)重大專項(xiàng)基礎(chǔ)研究(J2019-VII-0002)


Design of Spiral Runner for Vertical Centrifugal Casting Process of Large Annular Titanium Alloy Castings
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Avic Heavy Machinery co,Ltd

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    摘要:

    為提升立式離心鑄造大型鈦合金鑄件冶金質(zhì)量,本文采用模流分析方法探討了直線形和螺旋形橫澆道澆注系統(tǒng)對(duì)熔體充型流態(tài)的影響。結(jié)果表明,傳統(tǒng)直線形橫澆道中存在熔體貼壁分布的現(xiàn)象,且縮小澆道截面尺寸無(wú)法避免橫澆道空腔吸氣區(qū)的形成,此外橫澆道內(nèi)出現(xiàn)熔體堆積和反流,充型鑄件型腔的熔體呈射流態(tài)。基于達(dá)朗貝爾原理分析了熔體質(zhì)點(diǎn)在橫澆道二維平面內(nèi)的運(yùn)動(dòng)行為,揭示了質(zhì)點(diǎn)運(yùn)動(dòng)軌跡與直線形橫澆道結(jié)構(gòu)不匹配是上述問(wèn)題的主要原因。進(jìn)一步探討了離心轉(zhuǎn)速和質(zhì)點(diǎn)初速度對(duì)軌跡線形狀特征的影響,提出了適用于大型環(huán)狀鈦合金鑄件的螺旋形橫澆道澆注系統(tǒng)設(shè)計(jì)方法,模流分析結(jié)果驗(yàn)證了螺旋形橫澆道可有效地減少吸氣和湍流傾向,平衡鑄件充型流場(chǎng)并形成自下而上的充型次序。

    Abstract:

    In order to improve the metallurgical quality of large titanium alloy castings by vertical centrifugal casting, the mold flow analysis method was used to explore the influence of linear and spiral runner systems on the melt filling flow state. The results indicated that there is a phenomenon of melt adhering to the wall distribution in traditional linear runners, and reducing the cross-sectional size of the runner cannot avoid the formation of the suction zone in the transverse runner cavity. In addition, the melt accumulation and backflow exhibited in the transverse runner, and the melt in the filled casting cavity was in a jet flow state. Based on the D"Alembert"s principle, the motion behavior of melt particles in the two-dimensional plane of the runner was analyzed, revealing that the main reason for the above problem is the mismatch between the particle motion trajectory and the linear runner structure. Further exploration was conducted on the effects of centrifugal speed and initial particle velocity on the shape characteristics of trajectory lines. A design method for a spiral shaped runner gating system suitable for large annular titanium alloy castings was proposed. The mold flow analysis results verified that the spiral shaped runner can effectively reduce suction and turbulence tendencies, balance the casting filling flow field, and form a bottom-up filling sequence.

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冉興.大型環(huán)狀鈦合金鑄件立式離心鑄造螺旋形橫澆道設(shè)計(jì)[J].稀有金屬材料與工程,2024,53(7):2049~2058.[Ran xing. Design of Spiral Runner for Vertical Centrifugal Casting Process of Large Annular Titanium Alloy Castings[J]. Rare Metal Materials and Engineering,2024,53(7):2049~2058.]
DOI:10.12442/j. issn.1002-185X.20230742

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歷史
  • 收稿日期:2023-11-20
  • 最后修改日期:2023-12-06
  • 錄用日期:2023-12-18
  • 在線發(fā)布日期: 2024-07-22
  • 出版日期: 2024-07-12