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放電等離子燒結(jié)制備W-ZrC/HfC-Re合金的力學(xué)性能和熱穩(wěn)定性研究
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1.中國(guó)科學(xué)院合肥物質(zhì)科學(xué)研究院固體物理研究所;2.中國(guó)科學(xué)技術(shù)大學(xué)

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國(guó)家基金委(52325103,12375260);科技部國(guó)家磁約束核聚變能發(fā)展研究專項(xiàng)(2019YFE03110200);中國(guó)科學(xué)院戰(zhàn)略性先導(dǎo)科技專項(xiàng)(XDB0470303)


Mechanical properties and thermal stability of W-ZrC/HfC-Re alloys fabricated by spark plasma sintering
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1.Key Laboratory of Materials Physics, Institute of Solid State Physics, HFIPS, Chinese Academy of Sciences;2.University of Science and Technology of China

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    摘要:

    采用機(jī)械球磨和放電等離子燒結(jié)法(SPS)制備了W-0.5wt.%ZrC-(1, 3)wt.%Re(WZC1R,WZC3R)和W-0.5wt.%HfC-(1, 3)wt.%Re(WHC1R,WHC3R)四種鎢基材料,并對(duì)其微結(jié)構(gòu)、力學(xué)性能和高溫穩(wěn)定性進(jìn)行了測(cè)試與分析。WZC3R合金在500 ℃時(shí)的極限抗拉強(qiáng)度(UTS)高達(dá)728 MPa,600 ℃時(shí)UTS維持653 MPa,比SPS制備的純W提升近2.1倍。彌散分布的納米尺寸ZrC顆粒起到釘扎晶界和位錯(cuò)的作用,提升材料強(qiáng)度,此外抑制晶粒粗化帶來細(xì)晶強(qiáng)化。WHC3R在400 ℃時(shí),其延伸率為13.9%,韌脆轉(zhuǎn)變溫度(DBTT)介于300 和400 ℃,比SPS制備的W-ZrC和純W分別降低200 ℃和300 ℃。固溶元素Re通過增加可動(dòng)滑移面的數(shù)量,降低引發(fā)塑性變形所需的臨界應(yīng)力,從而改善鎢材料的韌性。SPS制備的四種鎢基材料展現(xiàn)出優(yōu)異的熱穩(wěn)定性,1600 ℃真空退火1小時(shí)后,試樣的晶粒尺寸和維氏顯微硬度均未顯著變化。其原因是Re溶質(zhì)原子使鎢產(chǎn)生晶格畸變,抑制高溫下鎢原子的擴(kuò)散,阻礙晶界遷移,減緩鎢晶粒粗化的動(dòng)力學(xué)過程,從而提升材料的高溫穩(wěn)定性。

    Abstract:

    Four kinds of tungsten-based materials, W-0.5 wt.%ZrC-(1, 3) wt.%Re (WZC1R, WZC3R) and W-0.5 wt.%HfC-(1, 3) wt.%Re (WHC1R, WHC3R), were prepared by mechanical ball milling and spark plasma sintering (SPS). The microstructures, mechanical properties and thermal stability were investigated. The WZC3R alloy exhibits a high ultimate tensile strength (UTS) of 728 MPa at 500 °C and an UTS of 653 MPa at 600 °C, respectively, which are about 2.1 times higher than SPSed pure W. The uniformly distributed nano-sized ZrC and HfC particles can pin the grain boundaries and dislocations, thereby increasing the strength and inhibiting grain coarsing. The WHC3R exhibits a total elongation (TE) of 13.9% at 400 °C, and its DBTT is in the range of 300 ~ 400 °C, which is about 200 and 300 °C lower than that of SPSed W-ZrC and pure W, respectively. The addition of the solid solution element Re improves the toughness of W materials by increasing the number of available slip planes and reducing the critical stress needed to start plastic deformation. In addition, the four alloys show excellent high-temperature stability with no significant change in grain size and Vickers microhardness even after heat treatments at temperatures reach up to 1600 °C. The Re element solidly dissolved in W leads to lattice distortion, which can inhibit the diffusion of W atoms at high temperatures, hinder the migration of grain boundary, and slow down the kinetic process of W grain coarsening, thus enhancing the high-temperature stability of the W materials.

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王 慧,丁晨師,謝卓明,劉瑞,方前鋒,王先平,劉長(zhǎng)松,吳學(xué)邦.放電等離子燒結(jié)制備W-ZrC/HfC-Re合金的力學(xué)性能和熱穩(wěn)定性研究[J].稀有金屬材料與工程,2024,53(5):1321~1331.[Wang Hui, Ding Chenshi, Xie Zhuoming, Liu Rui, Fang Qianfeng, Wang Xianping, Liu Changsong, Wu Xuebang. Mechanical properties and thermal stability of W-ZrC/HfC-Re alloys fabricated by spark plasma sintering[J]. Rare Metal Materials and Engineering,2024,53(5):1321~1331.]
DOI:10.12442/j. issn.1002-185X.20230729

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  • 收稿日期:2023-11-15
  • 最后修改日期:2023-12-18
  • 錄用日期:2024-01-05
  • 在線發(fā)布日期: 2024-05-28
  • 出版日期: 2024-05-22