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爆炸焊接N6/45#復合板的數(shù)值模擬與實驗分析
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作者單位:

1.太原科技大學 材料科學與工程學院,山西 太原 030024;2.山西師范大學 現(xiàn)代文理學院 轉(zhuǎn)設籌備處,山西 臨汾 041000

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基金項目:

國家重點研發(fā)計劃(2018YFA0707305);山西省基礎研究發(fā)展計劃(202203021221149);山西省重大科技項目(202101120401008)。


Numerical Simulation and Experiment Analysis of N6/45# Composite Plate Prepared by Explosive Welding
Author:
Affiliation:

1.School of Material Science and Engineering, Taiyuan University of Science and Technology, Taiyuan 030024, China;2.Preparatory Department, Modern College of Humanities and Sciences, Shanxi Normal University, Linfen 041000, China

Fund Project:

National Key Research and Development Program (2018YFA0707305); Basic Research Program of Shanxi Province (202203021221149); Major Science and Technology Projects of Shanxi Province (202101120401008)

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    摘要:

    為降低使用成本,充分發(fā)揮鎳材優(yōu)異的耐腐蝕性能優(yōu)勢,選用厚度1 mm的純鎳N6作為復板、3 mm厚的中碳鋼45#作為基板進行爆炸焊接試驗。通過爆炸焊接窗口計算出了各動態(tài)參數(shù),采用金相光學顯微鏡和掃描電鏡對界面結(jié)合形貌和元素進行分析,通過拉剪試驗測試復合板力學性能,并借助AUTODYN模擬了爆炸焊接過程。結(jié)果表明,爆炸點附近存在邊界效應,沿著爆炸焊接方向結(jié)合界面由平直狀轉(zhuǎn)變?yōu)榉€(wěn)定的波狀界面,界面附近元素擴散層厚度為20 μm,波狀的擴散層增大了結(jié)合面積,有利于冶金結(jié)合,復合板剪切強度達到325.5 MPa。數(shù)值模擬結(jié)果表明,界面形貌與試驗得到的界面形貌具有一致性。模擬結(jié)果表明特征點的速度和塑性變形程度與實驗結(jié)果基本吻合。

    Abstract:

    In order to reduce cost and to fully utilize the excellent corrosion resistance of nickel materials, pure nickel N6 with thickness of 1 mm was selected as the flyer plate, and the medium carbon steel 45# with thickness of 3 mm was used as the base plate for explosive welding tests. The dynamic parameters were calculated through the explosive welding window, and the interface bonding morphology and elements were analyzed by metallographic optical microscope and scanning electron microscope. The mechanical properties of the composite plate were tested through shear tests, and the explosive welding process was simulated by AUTODYN. Results indicate that there is a boundary effect near the explosion point, and the bonding interface along the explosion welding direction changes from the flat state to the stable wavy interface. The thickness of the element diffusion layer near the interface is 20 μm, and the wavy diffusion layer increases the bonding area, which is conducive to the metallurgical bonding. The shear strength of the composite plate reaches 325.5 MPa. Numerical simulation analysis results demonstrate that the simulated interface morphology is consistent with the experiment results. The simulation results show that the velocity and plastic deformation degree of the characteristic points are basically consistent with the experimental results.

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引用本文

張文斌,楊海娟,劉翠榮,李巖,史愛尊.爆炸焊接N6/45#復合板的數(shù)值模擬與實驗分析[J].稀有金屬材料與工程,2024,53(6):1592~1600.[Zhang Wenbin, Yang Haijuan, Liu Cuirong, Li Yan, Shi Aizun. Numerical Simulation and Experiment Analysis of N6/45# Composite Plate Prepared by Explosive Welding[J]. Rare Metal Materials and Engineering,2024,53(6):1592~1600.]
DOI:10.12442/j. issn.1002-185X.20230600

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歷史
  • 收稿日期:2023-09-23
  • 最后修改日期:2023-11-07
  • 錄用日期:2023-11-13
  • 在線發(fā)布日期: 2024-06-20
  • 出版日期: 2024-06-17