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鈦合金框鍛件熱鍛過程中低倍組織分層及模具磨損行為的數(shù)值分析
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1.重慶大學 材料科學與工程學院,重慶 400045;2.重慶大學 先進模具智能制造重慶市重點實驗室,重慶 400044;3.中國第二重型機械集團德陽萬航模鍛有限責任公司,四川 德陽 618013

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基金項目:

Projected (51775068) supported by the National Natural Science Foundation of China


Numerical Analysis on Die Wear and Macrostructure Delamination Characteristics of Titanium Alloy Frame in Hot Forging
Author:
Affiliation:

1.College of Materials Science and Engineering, Chongqing University, Chongqing 400045, China;2.Chongqing Key Laboratory of Advanced Mold Intelligent Manufacturing, Chongqing University, Chongqing 400044, China;3.China National Erzhong Group Deyang Wanhang Die Forging Co., Ltd, Deyang 618013, China

Fund Project:

National Natural Science Foundation of China (51775068)

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    摘要:

    TC18鈦合金鍛件低倍組織出現(xiàn)分層現(xiàn)象。較亮的低倍組織具有較低的性能,通常被稱為冷模組織。降低冷卻速度可能會減少冷模組織的產(chǎn)生,但也可能加劇模具磨損。通過模擬和實驗研究了TC18鈦合金框鍛件熱鍛過程低倍組織分層、模具磨損與工藝參數(shù)間的關系。通過二次開發(fā)將冷模組織和磨損深度預測模型導入DEFORM軟件。利用開發(fā)后的軟件模擬了鈦合金框鍛件連續(xù)鍛造生產(chǎn)過程,研究了冷模組織和磨損特性。利用響應面法和優(yōu)化參數(shù),討論了不同參數(shù)下模具磨損與冷模組織厚度間的關系。結(jié)果表明:鈦合金鍛件冷模組織含量主要受接觸條件的影響,而鍛模磨損深度主要受模具預熱溫度的影響。應用玻璃纖維潤滑劑能在不顯著增加磨損深度的前提下實現(xiàn)鍛件冷模缺陷組織含量的有效降低。

    Abstract:

    The microstructure of TC18 titanium alloy die forging shows delamination. The brighter microstructure has lower performance and is often called cold die microstructure (CDM). Decreasing the cooling rate can hinder the generation of CDM, but it may also aggravate the die wear. The balance relation between microstructure delamination of TC18 frame forging and the die wear in different parameters was studied by simulation and experiment. The programs to predict the CDM and wear depth were built and realized by secondary development. Continuous forging production process was simulated by DEFORM software and the characteristics of CDM and wear were researched. The balance relationship between the die wear and the CDM content in different parameters was discussed by the response surface method and the optimal parameters. Results show that the preheating temperature of die plays a dominant role in the variation of the wear depth. The most influential factor of CDM content is the contact condition. Applying glass fiber can reduce the CDM content without increasing the wear depth.

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滕海灝,夏玉峰,余盈燕,尹慧.鈦合金框鍛件熱鍛過程中低倍組織分層及模具磨損行為的數(shù)值分析[J].稀有金屬材料與工程,2024,53(7):1845~1854.[Teng Haihao, Xia Yufeng, Yu Yingyan, Yin Hui. Numerical Analysis on Die Wear and Macrostructure Delamination Characteristics of Titanium Alloy Frame in Hot Forging[J]. Rare Metal Materials and Engineering,2024,53(7):1845~1854.]
DOI:10.12442/j. issn.1002-185X.20230520

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  • 收稿日期:2023-08-22
  • 最后修改日期:2024-03-06
  • 錄用日期:2024-03-22
  • 在線發(fā)布日期: 2024-07-16
  • 出版日期: 2024-07-12