3Al基合金;激光熔覆;原位自生碳化物;顯微組織;耐磨性能"/> 3C2添加量的Ni3Al+Cr3C2混合粉末制備Ni3Al基合金激光熔覆層試驗(yàn)研究,利用掃描電鏡、X射線衍射儀、透射電鏡及摩擦磨損試驗(yàn)機(jī)等設(shè)備,統(tǒng)計(jì)不同Cr3C2添加量下原位自生碳化物的含量及尺寸,分析碳化物對(duì)Ni3Al基合金熔覆層顯微組織、顯微硬度及摩擦磨損性能的影響。結(jié)果表明:Ni3Al基合金激光熔覆層組織主要為Ni3Al基相和原位自生的Cr7C3碳化物。隨著Cr3C2含量的增加,熔覆層原位自生碳化物含量由6.8%增加至32.3%,平均尺寸由0.10 μm增長(zhǎng)至0.78 μm,熔覆層顯微硬度由471HV提高至609HV。當(dāng)Cr3C2含量為35%時(shí),碳化物呈小顆粒彌散分布,摩擦磨損過(guò)程中產(chǎn)生均勻磨損,使熔覆層磨損量低至0.19 mg,此時(shí)對(duì)磨盤的磨損量相對(duì)最低,約為1.23 mg;而當(dāng)Cr3C2含量為45%時(shí),碳化物含量雖然達(dá)到32.3%,但多以大尺寸顆粒為主,在摩擦磨損過(guò)程中大顆粒碳化物發(fā)生斷裂剝落,加速了對(duì)磨盤的磨損。"/>

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Cr3C2含量對(duì)Ni3Al基合金激光熔覆層組織與性能的影響
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1.鋼鐵研究總院有限公司焊接研究所;2.查爾姆斯理工大學(xué),哥德堡 SE-

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國(guó)家重點(diǎn)研發(fā)計(jì)劃(2020YFE0200900)鋼鐵研究總院自主投入研發(fā)專項(xiàng)項(xiàng)目(事23H60440ZD)


Effect of Cr3C2 content on microstructure and properties in laser cladding of Ni3Al based alloy
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1.Welding Institute,Central Iron and Steel Research Institute;2.Chalmers University of Technology,Goteborg SE- ,Sweden

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    摘要:

    本文借助激光熔覆技術(shù),在45鋼上開(kāi)展不同Cr3C2添加量的Ni3Al+Cr3C2混合粉末制備Ni3Al基合金激光熔覆層試驗(yàn)研究,利用掃描電鏡、X射線衍射儀、透射電鏡及摩擦磨損試驗(yàn)機(jī)等設(shè)備,統(tǒng)計(jì)不同Cr3C2添加量下原位自生碳化物的含量及尺寸,分析碳化物對(duì)Ni3Al基合金熔覆層顯微組織、顯微硬度及摩擦磨損性能的影響。結(jié)果表明:Ni3Al基合金激光熔覆層組織主要為Ni3Al基相和原位自生的Cr7C3碳化物。隨著Cr3C2含量的增加,熔覆層原位自生碳化物含量由6.8%增加至32.3%,平均尺寸由0.10 μm增長(zhǎng)至0.78 μm,熔覆層顯微硬度由471HV提高至609HV。當(dāng)Cr3C2含量為35%時(shí),碳化物呈小顆粒彌散分布,摩擦磨損過(guò)程中產(chǎn)生均勻磨損,使熔覆層磨損量低至0.19 mg,此時(shí)對(duì)磨盤的磨損量相對(duì)最低,約為1.23 mg;而當(dāng)Cr3C2含量為45%時(shí),碳化物含量雖然達(dá)到32.3%,但多以大尺寸顆粒為主,在摩擦磨損過(guò)程中大顆粒碳化物發(fā)生斷裂剝落,加速了對(duì)磨盤的磨損。

    Abstract:

    Using Ni3Al+Cr3C2 mixed powder with different amounts of Cr3C2, laser cladding was carried out on 45 steel to prepare Ni3Al-based alloy cladding layer. By means of scanning electron microscopy (SEM), X-ray diffraction (XRD), transmission electron microscopy (TEM), and wear tests, the content and average size of in situ-formed carbides under different amounts of Cr3C2 were calculated, and the effects of carbides on the microstructure, microhardness and wear resistance of Ni3Al-based alloy cladding layer were analyzed. The results indicate that the microstructure of the Ni3Al-based alloy cladding layer contains mainly Ni3Al matrix and in situ-formed Cr7C3 carbides. With the increase of Cr3C2 content, the proportion of in situ-formed carbides in cladding layer increases from 6.8% to 32.3%, the average size increases from 0.10μm to 0.78μm, and the microhardness of the cladding layer increases from 471HV to 609HV. When the content of Cr3C2 is 35%, the carbide particles are dispersed, and uniform wear is produced in the process of wear test, so that the wear less of cladding layer is as low as 0.19 mg, and the wear loss of the disk is relatively the lowest, about 1.23 mg. However, when the content of Cr3C2 is 45%, the carbide content is 32.3%, but the large size particles are mainly. In the process of wear test, the large particles of carbide fracture and spalling, which accelerates the wear of the disk.

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闞成玲,彭云,龔俠,李長(zhǎng)海,趙琳,田志凌. Cr3C2含量對(duì)Ni3Al基合金激光熔覆層組織與性能的影響[J].稀有金屬材料與工程,2024,53(10):2852~2859.[Chengling Kan, Yun Peng, Karin Gong, Changhai Li, Lin Zhao, Zhiling Tian. Effect of Cr3C2 content on microstructure and properties in laser cladding of Ni3Al based alloy[J]. Rare Metal Materials and Engineering,2024,53(10):2852~2859.]
DOI:10.12442/j. issn.1002-185X.20230511

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  • 收稿日期:2023-08-18
  • 最后修改日期:2023-10-19
  • 錄用日期:2023-11-13
  • 在線發(fā)布日期: 2024-10-17
  • 出版日期: 2024-09-27