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超聲表面滾壓加工對Zr705合金預(yù)腐蝕疲勞行為的影響研究
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西安建筑科技大學

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國家自然科學基金52275161,陜西省重點科技創(chuàng)新團隊2023-CX-TD-50,陜西省科技廳-秦創(chuàng)原“科學家+工程師”隊伍建設(shè)2022KXJ-145


Study on the Effect of Ultrasonic Surface Rolling Process on Pre-corrosion Fatigue behavior of Zr705 Alloy
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Xi’an University of Architecture and Technology,Xi’an

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    摘要:

    本文主要對原始態(tài)和超聲滾壓態(tài)Zr705合金分別在1mol/L LiOH溶液、3.5% NaCl溶液、5% HCl溶液中預(yù)腐蝕30天后的疲勞性能進行了研究。研究結(jié)果表明:原始態(tài)Zr705合金在3.5% NaCl溶液中腐蝕程度最嚴重,在5% HCl溶液中次之,在1mol/L LiOH溶液中腐蝕程度最輕。這與Zr705合金在不同介質(zhì)中的腐蝕機理不同有關(guān):當Zr705合金處在LiOH溶液中時,主要是O2-和OH-參與腐蝕反應(yīng),而Li+并未參與腐蝕反應(yīng),而是吸附在氧化膜的孔隙壁和ZrO2的晶界處加速腐蝕;當Zr705合金處在NaCl溶液中時,大量存在的Cl—對腐蝕起主導(dǎo)作用;當Zr705合金處在HCl溶液中時,H+和Cl—都參與了Zr705合金在HCl溶液中的腐蝕過程。USRP-Zr705合金由于表層梯度結(jié)構(gòu)中存在高密度的位錯缺陷,較原始態(tài)Zr705合金更容易被腐蝕。經(jīng)浸泡腐蝕處理,原始態(tài)Zr705合金疲勞壽命明顯下降,這主要是由于試樣表面在浸泡腐蝕過程中產(chǎn)生腐蝕損傷導(dǎo)致的。經(jīng)浸泡腐蝕處理,USRP-Zr705試樣在1mol/L LiOH溶液中的疲勞壽命較原始態(tài)Zr705合金有所提高,而在3.5% NaCl溶液、5% HCl溶液中疲勞壽命較原始態(tài)Zr705合金有所下降。腐蝕環(huán)境和表面梯度結(jié)構(gòu)對鋯合金疲勞性能的影響存在競爭關(guān)系:當腐蝕介質(zhì)腐蝕性較弱時,表面梯度結(jié)構(gòu)是影響合金疲勞性能的主要因素。當腐蝕介質(zhì)腐蝕性較強時,在高應(yīng)力作用下循環(huán)加載,表面梯度結(jié)構(gòu)仍是影響合金疲勞性能的主要因素;在低應(yīng)力作用下循環(huán)加載,腐蝕環(huán)境是影響合金疲勞性能的主要因素。

    Abstract:

    In this paper, the fatigue properties of Zr705 alloy in original state and ultrasonic rolling state after pre-corrosion in 1mol/L LiOH solution, 3.5% NaCl solution and 5% HCl solution for 30 days were studied. The results show that the corrosion degree of the original Zr705 alloy is the most serious in 3.5% NaCl solution, followed by 5% HCl solution and the least in 1mol/L LiOH solution. This is related to the different corrosion mechanism of Zr705 alloy in different media: when Zr705 alloy is in LiOH solution, mainly O2- and OH- participate in the corrosion reaction, while Li+ does not participate in the corrosion reaction, but is adsorbed on the pore wall of oxide film and the grain boundary of ZrO2 to accelerate the corrosion; When Zr705 alloy is in NaCl solution, a large amount of Cl- plays a leading role in the corrosion reaction. When Zr705 alloy is in HCl solution, both H+ and Cl- participate in the corrosion process of Zr705 alloy in HCl solution. USRP-Zr705 alloy is more easily corroded than the original Zr705 alloy because of the high density dislocation defects in the surface gradient structure. After immersion corrosion treatment, the fatigue life of the original Zr705 alloy decreased obviously, which was mainly caused by corrosion damage on the surface of the sample during immersion corrosion. After immersion corrosion treatment, the fatigue life of USRP-Zr705 sample in 1mol/L LiOH solution is higher than that of the original Zr705 alloy, but it is lower in 3.5% NaCl solution and 5% HCl solution. There is a competitive relationship between the corrosion environment and the surface gradient structure on the fatigue properties of zirconium alloys: when the corrosion medium is weak, the surface gradient structure is the main factor affecting the fatigue properties of zirconium alloys. When the corrosive medium is strong, the surface gradient structure is still the main factor affecting the fatigue properties of the alloy under high stress cyclic loading. Under low stress cyclic loading, corrosion environment is the main factor affecting the fatigue properties of the alloy.

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引用本文

馬馳,張聰惠,朱文光,曾祥康,謝卓航,王浠宇.超聲表面滾壓加工對Zr705合金預(yù)腐蝕疲勞行為的影響研究[J].稀有金屬材料與工程,2024,53(10):2831~2842.[MA Chi, ZHANG Conghui, ZHU Wenguang, ZENG Xiangkang, XIE Zhuohang, WANG Xiyu. Study on the Effect of Ultrasonic Surface Rolling Process on Pre-corrosion Fatigue behavior of Zr705 Alloy[J]. Rare Metal Materials and Engineering,2024,53(10):2831~2842.]
DOI:10.12442/j. issn.1002-185X.20230506

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  • 收稿日期:2023-08-16
  • 最后修改日期:2023-10-01
  • 錄用日期:2023-10-18
  • 在線發(fā)布日期: 2024-10-17
  • 出版日期: 2024-09-27