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碳納米管對(duì)PDC熱穩(wěn)定性及力學(xué)性能的影響
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作者單位:

1.西安科技大學(xué) 機(jī)械工程學(xué)院;2.中國(guó)科學(xué)院蘭州化學(xué)物理研究所 固體潤(rùn)滑國(guó)家重點(diǎn)實(shí)驗(yàn)室;3.陜西太合智能鉆探有限公司

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基金項(xiàng)目:

國(guó)家自然科學(xué)基金項(xiàng)目(面上項(xiàng)目,重點(diǎn)項(xiàng)目,重大項(xiàng)目)


Effect of carbon nanotubes on thermal stability and mechanical properties of PDC
Author:
Affiliation:

1.School of Mechanical Engineering, Xi,an University of Science and Technology;2.State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences

Fund Project:

The National Natural Science Foundation of China (General Program, Key Program, Major Research Plan)

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    摘要:

    由于現(xiàn)代石油、煤田開采的環(huán)境愈加復(fù)雜,對(duì)鉆頭的耐熱性與抗沖擊韌性提出了更高的要求。而聚晶金剛石復(fù)合片(PDC)作為鉆頭工作的核心零部件,會(huì)直接影響鉆頭的使用壽命。在實(shí)際的工況中,PDC往往會(huì)以斷裂和耐熱性差的形式失效。碳納米管具有優(yōu)異的力學(xué)性能、化學(xué)穩(wěn)定性和熱穩(wěn)定性,將碳納米管引入PCD層中,可以解決PDC中抗沖擊韌性差、熱穩(wěn)定性差的問(wèn)題。本研究采用碳納米管作為PDC的增強(qiáng)相,在高壓和高溫(5.5 GPa和1300°C)的條件下制備PDC復(fù)合材料,燒結(jié)時(shí)間為90 s。對(duì)PCD復(fù)合材料的微觀結(jié)構(gòu)、元素分布、相組成進(jìn)行了表征,分析了碳納米管對(duì)復(fù)合材料力學(xué)性能和熱穩(wěn)定性的影響。研究結(jié)果表明,碳納米管添加量為1.4 wt%的PDC抗沖擊韌性從400 J提升到550 J,比原始PDC的抗沖擊韌性高37.5%,PCD復(fù)合材料抗沖擊韌性的提高歸因于碳納米管在裂紋偏轉(zhuǎn)過(guò)程中的拔出和橋接。碳納米管添加量為1.6 wt%的PDC耐熱性從原始的704℃提高至813℃,摩擦系數(shù)從0.064降低到了0.048,磨耗比達(dá)到159.69×104,比原始PDC提高了59.64×104。

    Abstract:

    The higher requirements are proposed for the thermal stability and impact toughness of drill bits due to the increasingly complex environment of modern oil and coal mining. Polycrystalline diamond composite sheet (PDC) is the core parts of the drill and has a direct impact on the service life of the drill. The PDC always fail in actual working conditions owing to poor thermal stability and fracture. Carbon nanotubes have excellent mechanical properties, chemical stability and thermal stability. Carbon nanotubes are introduced into PCD layer can solve the problems of poor impact toughness and poor thermal stability in PDC. In this study, carbon nanotubes were used as the reinforcing phase and added into PDC. PDC composites were prepared under high pressure and high temperature (5.5 GPa and 1300℃), and the sintering time was 90 s. The effects of carbon nanotubes on mechanical properties and thermal stability of PDC composites were analyzed, the microstructure, element distribution and phase composition of PCD composites were characterized. The results show that the impact toughness of PDC with 1.4 wt% carbon nanotubes increased from 400 J to 550 J, which is 37.5% higher than that of original PDC. The increase of PCD composites impact toughness is attributed to the removal and bridging of carbon nanotubes during crack deflection. The thermal stability of PDC with 1.6 wt% carbon nanotubes increased from 704℃ to 813℃, the friction coefficient decreased from 0.064 to 0.048. The wear ratio reached 159.69×104, which was 59.64×104 higher than that of the original PDC.

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引用本文

高中堂,段迪,于源,彭臘梅,豐德友,王斌奇,高志明.碳納米管對(duì)PDC熱穩(wěn)定性及力學(xué)性能的影響[J].稀有金屬材料與工程,2024,53(8):2321~2330.[Gao Zhongtang, DuanDi, YuYuan, Peng Lamei, Feng Deyou, Wang Binqi, Gao zhiming. Effect of carbon nanotubes on thermal stability and mechanical properties of PDC[J]. Rare Metal Materials and Engineering,2024,53(8):2321~2330.]
DOI:10.12442/j. issn.1002-185X.20230437

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  • 收稿日期:2023-07-14
  • 最后修改日期:2023-09-28
  • 錄用日期:2023-10-07
  • 在線發(fā)布日期: 2024-08-20
  • 出版日期: 2024-08-08