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單晶高溫合金DD419籽晶引晶過程中雜晶形成機制研究
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1.深圳市萬澤中南研究院有限公司;2.中南大學粉末冶金研究院

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廣東省引進創(chuàng)新創(chuàng)業(yè)團隊項目(607264877417);深圳市科技計劃(JSGG20220831092800001)


Investigation on the Stray Grain Formation during Seeding Process of Superalloy DD419
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Guangdong Innovative and Entrepreneurial Research Team Program;Shenzhen Science and Technology Program

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    摘要:

    采用不同程度加工處理過的籽晶進行了高溫合金DD419單晶鑄件的制備實驗,對宏觀腐蝕后的鑄件籽晶進行表面觀察,并檢測了相應部位的金相組織和晶體取向,對雜晶的起源進行了研究分析。結果發(fā)現,輕度加工的籽晶表面僅出現輕微再結晶,未對引晶造成影響,而中度和重度加工的籽晶有不同程度的再結晶。這些籽晶表面的再結晶產生于澆注前的預熱和保溫階段,與鑄件經標準固溶熱處理后產生的再結晶形貌非常相似。在預熱與澆注過程中,這些再結晶得到部分熔化,在隨后的凝固過程中,回熔界面附近未熔的殘余再結晶晶粒外延生長,從而形成雜晶缺陷。本工作證明了籽晶回熔區(qū)內雜晶的起源是籽晶表面的再結晶,而不是通常認為的液相中新晶粒形核。

    Abstract:

    The single crystal (SC) castings of superalloy DD419 were prepared by using seeds deformed in different degrees. The grain structure on the etched seed surface and on the longitudinal sections was examined, combined with the measurement of the corresponding crystal orientation, in order to identify the origin of the stray grains. On the surface of the light-deformed seeds, only slightly?recrystallized?grains were detected, which had no influence on the SC growth of the superalloy castings. In the moderately and severely deformed seeds, however, recrystallized?grains in different degrees were observed. It was deduced that the recrystallization on the surface of deformed seeds occurred during preheating and holding stage, which was very similar to the recrystallization structure formed during the conventional solution heat treatment. These recrystallized grains were partially melted in preheating and pouring stage. In the subsequent solidification process, stray grains grown epitaxially from the unmelted residual recrystallized grains near the remelting interface. The experimental results show that the origin of the stray grains during seeding process is the recrystallization in the seed surface layer, instead of the nucleation of the new grains ahead of the melt-back interface.

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鄧陽丕,馬德新,趙運興,徐維臺,徐福澤,李侶.單晶高溫合金DD419籽晶引晶過程中雜晶形成機制研究[J].稀有金屬材料與工程,2024,53(7):2042~2048.[Deng Yangpi, Ma Dexin, Zhao Yunxing, Xu Weitai, Xu Fuze, Li Lv. Investigation on the Stray Grain Formation during Seeding Process of Superalloy DD419[J]. Rare Metal Materials and Engineering,2024,53(7):2042~2048.]
DOI:10.12442/j. issn.1002-185X.20230343

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  • 收稿日期:2023-06-02
  • 最后修改日期:2023-07-27
  • 錄用日期:2023-07-28
  • 在線發(fā)布日期: 2024-07-22
  • 出版日期: 2024-07-12