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鈦合金K-TIG深熔焊熱源開發(fā)與數(shù)值仿真
作者:
作者單位:

1.太原科技大學(xué) 材料科學(xué)與工程學(xué)院,山西 太原 030024;2.山西電子科技學(xué)院 智能制造產(chǎn)業(yè)學(xué)院,山西 臨汾 041000

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基金項(xiàng)目:

山西省重點(diǎn)研發(fā)計(jì)劃(202102050201001);山西省基礎(chǔ)研究計(jì)劃(202203021221149);臨汾市重點(diǎn)研發(fā)計(jì)劃(2202)


Development and Numerical Simulation on Heat Source of K-TIG Deep Penetration Welding for Titanium Alloy
Author:
Affiliation:

1.School of Materials Science and Engineering, Taiyuan University of Science and Technology, Taiyuan 030024, China;2.School of Intelligent Manufacturing Industry, Shanxi Institute of Electronic Science and Technology, Linfen 041000, China

Fund Project:

Key R&D Program of Shanxi Province (202102050201001); Shanxi Basic Research Plan (202203021221149); Linfen Key Research and Development Plan (2202)

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    摘要:

    K-TIG是在傳統(tǒng)TIG焊基礎(chǔ)上,將焊接電流提高到300 A甚至更高并配合鎢極冷卻系統(tǒng)形成“匙孔”效應(yīng),最終實(shí)現(xiàn)大熔深的焊接工藝方法。K-TIG焊縫熔寬相對(duì)于等離子和激光焊接等焊接方法較寬,熔池體積較大。傳統(tǒng)的熱源模型不適合K-TIG焊熱源分布特點(diǎn),基于SYSWELD仿真平臺(tái)和鈦合金K-TIG焊接實(shí)驗(yàn)結(jié)果,開發(fā)鈦合金K-TIG深熔焊數(shù)值仿真組合熱源模型。結(jié)果表明,雙橢球熱源分配系數(shù)取0.75,作用深度取4 mm時(shí),仿真熔池與實(shí)際接頭橫截面相符,正面熔寬為12 mm,且背部熔寬為5 mm。溫度熱循環(huán)曲線和殘余應(yīng)力有限元仿真結(jié)果與實(shí)驗(yàn)結(jié)果基本一致,驗(yàn)證了所建立的K-TIG熱源模型的準(zhǔn)確性。

    Abstract:

    K-TIG is a welding process based on traditional TIG welding, which increases the welding current to 300 A or even higher value and forms the“keyhole”effect by the feat of tungsten electrode cooling system to achieve the ultimate deep penetration welding. The welding width of K-TIG welding is wider than that of plasma and laser weld, and the weld pool is larger. The traditional heat source model is not suitable for the characteristics of heat source distribution in K-TIG weld. Based on the SYSWELD simulation platform and the experimental results of K-TIG welding for titanium alloy, a combined heat source model for numerical simulation of K-TIG deep penetration welding of titanium alloy was developed. The results show that when the distribution coefficient of double ellipsoidal heat source is 0.75 and the acting depth is 4 mm, the simulation weld pool is consistent with the actual joint cross section, and the front weld width is 12 mm and the back weld width is 5 mm. The finite element simulation results of temperature loop curve and residual stress are basically consistent with the experimental results, verifying the accuracy of the established K-TIG heat source model.

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引用本文

李巖,李艷彪,劉琪,楊冰冰,張璐霞,吳志生.鈦合金K-TIG深熔焊熱源開發(fā)與數(shù)值仿真[J].稀有金屬材料與工程,2024,53(3):692~700.[Li Yan, Li Yanbiao, Liu Qi, Yang Bingbing, Zhang Luxia, Wu Zhisheng. Development and Numerical Simulation on Heat Source of K-TIG Deep Penetration Welding for Titanium Alloy[J]. Rare Metal Materials and Engineering,2024,53(3):692~700.]
DOI:10.12442/j. issn.1002-185X.20230320

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歷史
  • 收稿日期:2023-05-28
  • 最后修改日期:2024-03-06
  • 錄用日期:2023-06-28
  • 在線發(fā)布日期: 2024-03-22
  • 出版日期: 2024-03-20