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基于焦耳熱的滑壓式增材制造方法溫度場(chǎng)數(shù)值模擬與實(shí)驗(yàn)
作者:
作者單位:

1.西安科技大學(xué) 機(jī)械工程學(xué)院,陜西 西安 710054;2.國(guó)家增材制造創(chuàng)新中心,陜西 西安 710300;3.西安交通大學(xué) 機(jī)械制造系統(tǒng)工程國(guó)家重點(diǎn)實(shí)驗(yàn)室,陜西 西安 710049

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通訊作者:

中圖分類號(hào):

基金項(xiàng)目:

國(guó)家重點(diǎn)實(shí)驗(yàn)室開放課題研究基金項(xiàng)目(項(xiàng)目編號(hào):sklms2021016);陜西省教育科學(xué)“十四五”規(guī)劃 2021年度課題(課題批準(zhǔn)號(hào):SGH21Y0522);陜西省教育廳2022 年度服務(wù)地方專項(xiàng)科研計(jì)劃項(xiàng)目(項(xiàng)目編號(hào):22JC053);陜西職業(yè)教育鄉(xiāng)村振興研究院 2022年度研究課題(課題編號(hào):22YB020)。


Temperature Field Simulation and Experiment of Sliding-Pressure Additive Manufacturing Based on Joule Heat
Author:
Affiliation:

1.College of Mechanical Engineering, Xi'an University of Science and Technology, Xi'an 710054, China;2.National Innovation Institute of Additive Manufacturing, Xi'an 710300, China;3.State Key Laboratory for Manufacturing System Engineering, Xi'an Jiaotong University, Xi'an 710049, China

Fund Project:

State Key Laboratory Program (Sklms2021016); 2022 Local Special Scientific Research Project (22JC053); Project of the 14th Five-Year Plan for Education Science in Shaanxi Province in 2021 (SGH21Y0522); 2022 Research Project of Rural Revitalization Research Institute of Shaanxi Vocational Education (22YB020)

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    摘要:

    提出了一種針對(duì)小型金屬零部件的低成本、高精度的焦耳熱金屬熔絲增材制造技術(shù)。在此過程中,系統(tǒng)溫度場(chǎng)和熱歷史對(duì)于實(shí)驗(yàn)分析具有重要意義。本研究主要利用有限元仿真軟件建立三維焦耳熱金屬熔絲增材制造的熱-電-結(jié)構(gòu)耦合有限元模型,分析了制造過程中溫度場(chǎng)變化規(guī)律以及絲材內(nèi)部和基板的溫度分布和等溫面形狀。結(jié)果表明:焦耳熱在絲材與滾輪之間產(chǎn)生,絲材內(nèi)部在0.1 s內(nèi)升溫至2700 ℃,滾輪移動(dòng)后,最大溫度位置隨著滾輪的移動(dòng)而移動(dòng),絲材內(nèi)部溫度梯度呈拱形,基板溫度梯度呈半橢球形。模擬結(jié)果的截面熔核區(qū)域與實(shí)驗(yàn)截面熔核區(qū)域吻合較好。因此,所建立的有限元模型能夠較準(zhǔn)確地模擬焦耳熱熔絲增材制造過程溫度場(chǎng),對(duì)實(shí)驗(yàn)機(jī)理的研究和后期的進(jìn)一步加工有著重要指導(dǎo)意義。

    Abstract:

    A sliding-pressure additive manufacturing technique with low cost and high accuracy based on Joule heat (SP-JHAM) was developed for the small metal parts. The temperature field and thermal history of the system are important for the experiment analysis. In this research, a thermal-electrical-structural coupling finite element simulation model for three-dimensional SP-JHAM process was established. The temperature field variation law during manufacturing, the temperature distributions inside the wire and substrate, and the shape of isothermal surfaces were analyzed. Results show that the Joule heat is generated between the wire and roller, and the internal temperature of wire rises to 2700 °C within 0.1 s. The position of the maximum temperature is moved with the roller moving. The temperature gradient inside the wire presents the arching shape, and that inside the substrate presents the semi-ellipsoidal shape. The simulated cross-section melting regions are in good agreement with the experimental ones. Thus, the established finite element model can accurately simulate the temperature field of SP-JHAM process, which is of great significance for the guidance of mechanism investigation and actual production.

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李素麗,熊杰,高壯,馬愷悅,呂佳文,高揚(yáng),楊來俠,盧秉恒.基于焦耳熱的滑壓式增材制造方法溫度場(chǎng)數(shù)值模擬與實(shí)驗(yàn)[J].稀有金屬材料與工程,2024,53(2):386~395.[Li Suli, Xiong Jie, Gao Zhuang, Ma Kaiyue, Lv Jiawen, Gao Yang, Yang Laixia, Lu Bingheng. Temperature Field Simulation and Experiment of Sliding-Pressure Additive Manufacturing Based on Joule Heat[J]. Rare Metal Materials and Engineering,2024,53(2):386~395.]
DOI:10.12442/j. issn.1002-185X.20230303

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  • 收稿日期:2023-05-18
  • 最后修改日期:2023-07-14
  • 錄用日期:2023-07-28
  • 在線發(fā)布日期: 2024-02-27
  • 出版日期: 2024-02-23