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基于數(shù)字圖像相關(guān)技術(shù)的SLM-IN718細(xì)觀表面裂紋擴(kuò)展機(jī)制
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西北有色金屬研究院

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陜西省科技廳秦創(chuàng)原引用高層次創(chuàng)新創(chuàng)業(yè)人才項(xiàng)目(QCYRCXM-2022-173)、西北有色金屬研究院院控項(xiàng)目(YK2304)、陜西省科技廳創(chuàng)新人才推進(jìn)計(jì)劃-科技創(chuàng)新團(tuán)隊(duì)(2021TD-10)


Mesoscopic Surface Crack Propagation Mechanism of SLM-IN718 Based on Digital Image Correlation Technology
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    摘要:

    開展了室溫下不同應(yīng)力比(R = 0.1及R = -1)的原位疲勞試驗(yàn),并結(jié)合數(shù)字圖像相關(guān)技術(shù)(DIC)分析了選區(qū)激光熔化IN718鎳基高溫合金(SLM-IN718)的細(xì)觀超高周表面裂紋擴(kuò)展機(jī)制。結(jié)果表明:首先,DIC分析表明SLM-IN718受載時(shí)裂紋尖端出現(xiàn)了類似于蝴蝶形的塑性應(yīng)變區(qū),這與采用Von Mises屈服準(zhǔn)則相一致;其次,分析裂尖前方應(yīng)變場(chǎng)特征、位移場(chǎng)特征,確定SLM-IN718存在裂紋閉合效應(yīng),并對(duì)其裂紋閉合效應(yīng)進(jìn)行評(píng)估,對(duì)SLM-IN718而言,R = 0.1與R = 0條件下載荷分別達(dá)到最大載荷的53%與29%時(shí)裂紋張開;此外,建立了慮及裂紋閉合效應(yīng)的裂尖塑性區(qū)尺寸評(píng)估模型,計(jì)算值與實(shí)測(cè)值一致性較好;最后,結(jié)合DIC分析結(jié)果探討了SLM-IN718低應(yīng)力條件下的表面裂紋擴(kuò)展機(jī)制。

    Abstract:

    Combined with digital image correlation (DIC) technique, in-situ fatigue tests with different stress ratios (R = 0.1 and R = -1) at room temperature were carried out to analyze the mesoscopic surface crack propagation mechanism of selected laser melted Ni-based superalloy (SLM-IN718) in the very high cycle fatigue regime. The results show that: firstly, the DIC analysis results indicated that a plastic strain zone, similar to a butterfly shape, appeared at the crack tip when SLM-IN718 was loaded, which is consistent with the adoption of the Von Mises yield criterion; Secondly, the strain field characteristics and displacement field characteristics in front of the crack tip were analyzed to determine the existence of crack closure effect in SLM-IN718. The crack closure effect was also evaluated, i.e., for SLM-IN718, crack opened when the load reached 53% and 29% of the maximum load under R = 0.1 and R = 0, respectively; In addition, a considered the crack closure effect model was developed to evaluate the size of the plastic zone in front of the crack tip. The calculated values were in good agreement with the measured values; Finally, the surface crack propagation mechanism of SLM-IN718 under low stress conditions was suggested based on DIC analysis results.

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劉輝,孫銳,白潤(rùn),夏明星,蔡小梅,王峰,張文.基于數(shù)字圖像相關(guān)技術(shù)的SLM-IN718細(xì)觀表面裂紋擴(kuò)展機(jī)制[J].稀有金屬材料與工程,2023,52(10):3433~3441.[Liu Hui, Sun Rui, Bai Run, Xia Mingxing, Cai Xiaomei, Wang Feng, Zhang Wen. Mesoscopic Surface Crack Propagation Mechanism of SLM-IN718 Based on Digital Image Correlation Technology[J]. Rare Metal Materials and Engineering,2023,52(10):3433~3441.]
DOI:10.12442/j. issn.1002-185X.20230296

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  • 收稿日期:2023-05-16
  • 最后修改日期:2023-09-12
  • 錄用日期:2023-07-28
  • 在線發(fā)布日期: 2023-10-27
  • 出版日期: 2023-10-24