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電磁耦合能作用下2A02葉片鍛件的殘余應(yīng)力松弛
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作者單位:

1.四川大學(xué) 機(jī)械工程學(xué)院,四川 成都 610065;2.宜賓四川大學(xué)產(chǎn)業(yè)技術(shù)研究院,四川 宜賓 644005;3.中國(guó)航發(fā)成都發(fā)動(dòng)機(jī)有限公司,四川 成都 610599

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基金項(xiàng)目:

國(guó)家自然科學(xué)基金項(xiàng)目(51705348),中國(guó)航發(fā)自主創(chuàng)新專項(xiàng)(ZZCX-2021-031,ZZCX-2022-036)


Residual Stress Relaxation of 2A02 Blade Forging Under Electromagnetic Coupling Energy
Author:
Affiliation:

1.School of Mechanical Engineering, Sichuan University, Chengdu 610065, China;2.Yibin Institute, Sichuan University, Yibin 644005, China;3.AECC AERO Science and Technology Co., Ltd, Chengdu 610599, China

Fund Project:

National Natural Science Foundation of China (51705348); AECC Independent Innovation Fund (ZZCX-2021-031, ZZCX-2022-036)

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    摘要:

    針對(duì)航空大尺寸薄壁件因殘余應(yīng)力釋放導(dǎo)致加工變形的行業(yè)問題,提出了一種電磁耦合處理的新型材料處理方法,并將其應(yīng)用于調(diào)控壓氣機(jī)2A02鋁合金葉片鍛件的殘余應(yīng)力。研究了電、磁場(chǎng)工藝對(duì)鍛件殘余應(yīng)力和力學(xué)性能的影響;并對(duì)材料組織開展準(zhǔn)原位EBSD分析。結(jié)果表明,相較于單一物理場(chǎng),電磁耦合處理對(duì)殘余應(yīng)力的松弛效果最顯著,在磁場(chǎng)強(qiáng)度為1.5 T、電場(chǎng)強(qiáng)度為750 V/m時(shí),葉片鍛件殘余應(yīng)力最大降幅為53%。電磁耦合處理可以在不損害強(qiáng)度的情況下,改善鋁合金塑性,在上述電磁場(chǎng)參數(shù)下,其伸長(zhǎng)率提高14.3%,電阻下降4.9%。EBSD準(zhǔn)原位分析表明,電磁耦合處理后,鍛件的幾何位錯(cuò)密度降低58.2%,小角度晶界減少,塞積的位錯(cuò)分散、湮滅,局部應(yīng)變降低,宏觀應(yīng)力松弛。

    Abstract:

    A novel method of electromagnetic coupling treatment (EMCT) was proposed to control the residual stress of 2A02 aluminum alloy blade forging in compressor, aiming at solving the industrial problem of machining deformation of large-size thin-wall parts due to residual stress releasing. The effects of electric and magnetic field treatment on the residual stress and mechanical properties of forgings were studied. The microstructure was analyzed by quasi-in-situ EBSD. The results show that compared with a single physical field, the EMCT has the most significant relaxation effect on residual stress. When the magnetic field intensity is 1.5 T and the electric field intensity is 750 V/m, the maximum reduction of residual stress of blade forging is 53%. EMCT can improve the plasticity of aluminum alloy without damaging the strength. Under the above parameters, the elongation is increased by 14.3% and the resistance is decreased by 4.9%. EBSD quasi-in-situ analysis shows that after EMCT, the geometric dislocation density of forgings is reduced by 58.2%, the small-angle grain boundaries are reduced, the plug dislocations are dispersed and annihilated, the local strain is reduced, and the macroscopic stress is relaxed.

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引用本文

曾波,謝志強(qiáng),李強(qiáng),王杰,黃坤蘭,于航.電磁耦合能作用下2A02葉片鍛件的殘余應(yīng)力松弛[J].稀有金屬材料與工程,2023,52(12):4055~4064.[Zeng Bo, Xie Zhiqiang, Li Qiang, Wang Jie, Huang Kunlan, Yu Hang. Residual Stress Relaxation of 2A02 Blade Forging Under Electromagnetic Coupling Energy[J]. Rare Metal Materials and Engineering,2023,52(12):4055~4064.]
DOI:10.12442/j. issn.1002-185X.20230281

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  • 收稿日期:2023-05-11
  • 最后修改日期:2023-06-19
  • 錄用日期:2023-06-28
  • 在線發(fā)布日期: 2023-12-25
  • 出版日期: 2023-12-22