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噴丸強(qiáng)化對(duì)GH4096合金表面狀態(tài)和疲勞性能的影響
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1.中國(guó)航發(fā)四川燃?xì)鉁u輪研究院;2.鋼鐵研究總院高溫材料研究所

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The affect of Shot peening on surface state and fatigue performance of GH4096 alloy
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1.AECC Sichuan Gas Turbine Establishment;2.Department of High-Temperature Materials,Central Iron and Steel Research Institute

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    摘要:

    采用S110鑄鋼丸和Z300陶瓷丸對(duì)GH4096合金開(kāi)展了噴丸強(qiáng)化試驗(yàn),利用掃描電鏡和三維輪廓儀分析了噴丸表面形貌,采用X射線(xiàn)衍射法分析了噴丸表面殘余應(yīng)力,采用金相顯微鏡和掃描電鏡分析了噴丸試樣的截面顯微組織,并對(duì)噴丸試樣進(jìn)行了650℃低周疲勞試驗(yàn)。結(jié)果表明:隨著噴丸強(qiáng)度的增大噴丸表面的粗糙度升高,相同噴丸強(qiáng)度下陶瓷丸噴丸表面的粗糙度低于鑄鋼丸噴丸強(qiáng)化的表面粗糙度。鑄鋼丸噴丸表面的殘余壓應(yīng)力在-860MPa~-1000MPa之間,隨著噴丸強(qiáng)度的增加殘余壓應(yīng)力略有降低;陶瓷丸噴丸表面的殘余壓應(yīng)力在-1000MPa~-1100MPa之間,隨著噴丸強(qiáng)度的增加殘余壓應(yīng)力略有增加。GH4096合金噴丸后表面發(fā)生塑性形變,形成彈丸坑形貌,出現(xiàn)晶界彎曲,產(chǎn)生晶格畸變,造成大量位錯(cuò)塞集,形成密集分布的小角度晶界,晶粒取向也隨之改變。噴丸強(qiáng)化可提高GH4096合金650℃高溫下的低周疲勞壽命,復(fù)合噴丸對(duì)疲勞壽命的提升效果最明顯,相同噴丸強(qiáng)度下陶瓷丸的強(qiáng)化效果優(yōu)于鑄鋼丸。噴丸強(qiáng)化后試樣的疲勞裂紋多萌生于強(qiáng)化層之下的亞表面,噴丸強(qiáng)化的效果受表面粗糙度、殘余應(yīng)力及強(qiáng)化層深度等共同影響。

    Abstract:

    S110 cast steel shot and Z300 ceramic shot were used to do the shot peening experiment, the morphology of shot peening surface was observed by scanning electron microscopy (sem) and three-dimensional contour instrument. The residual stress of shot peening surface was tested by X-ray diffraction method, the microstructure of cross section of shot peening layer was analyzed by optical microscope(OM) and electron backscattered diffraction(EBSD). The reselut shows that with the increase of shot peening intensity the roughness of shot peening surface is increased. The roughness of ceramic shot peened surface is lower than that of cast steel shot peened. Residual compressive stress on the cast steel shot peening surface is between - 860 Mpa to -1000 Mpa and with the increase of shot peening intensity of residual compressive stress is slightly reduced. Residual compressive stress on the ceramic shot peening surface is between - 1000 Mpa to -1100 Mpa and with the increase of shot peening intensity of residual compressive stress is slightly insreased. After shot peening, projectile pits are formed on GH4096 alloy surface, plastic deformation occurs, grain boundaris are curved, lattice deformation appears, cause a lot of dislocation set and low angle grain boundaries, and the grain orientation changes. The 650 ℃ high temperature fatigue life of GH4096 alloy can improve by shot peening, double shot peening promotion of fatigue life is the most obvious, ceramic shot peening strengthen effect is better than that of cast steel shot. The strengthening effect of shot peening are mutual influenced by residual stress, surface roughness and depth of strengthening layer.

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田偉,張少平,鐘燕,付銳,李福林.噴丸強(qiáng)化對(duì)GH4096合金表面狀態(tài)和疲勞性能的影響[J].稀有金屬材料與工程,2024,53(6):1726~1734.[TIAN Wei, ZHANG Shaoping, ZHONG Yan, FU Rui, LI Fulin. The affect of Shot peening on surface state and fatigue performance of GH4096 alloy[J]. Rare Metal Materials and Engineering,2024,53(6):1726~1734.]
DOI:10.12442/j. issn.1002-185X.20230259

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歷史
  • 收稿日期:2023-05-02
  • 最后修改日期:2023-07-01
  • 錄用日期:2023-07-28
  • 在線(xiàn)發(fā)布日期: 2024-06-24
  • 出版日期: 2024-06-17