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激光熔覆TiC顆粒增強Fe基梯度涂層的耐磨性能
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1.鋼鐵研究總院,中國 北京 100081;2.陽江市五金刀剪產(chǎn)業(yè)技術研究院,廣東 陽江 529533;3.四川輕化工大學 過程裝備與控制工程四川省高校重點實驗室,四川 自貢 643000;4.蘭州理工大學 材料科學與工程學院,甘肅 蘭州 730050;5.廣東海洋大學 材料科學與工程學院,廣東 陽江 529500

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NSFC(52161007); Key Technical Project of Shenzhen Innovation and Entrepreneurship Plan(JSGG20210420091802007); Preparation process and application project of high speed laser melting anticorrosive coating for offshore wind power(SDZX2020009); Sichuan Provincial Key Lab of Process Equipment and Control Open Fund Project (GK202104、GK202106); Yunfu 2023 Science and Technology Plan Project (S2023020201).


Wear Resistance of Laser Cladding TiC Particle-Reinforced Fe-based Gradient Coating
Author:
Affiliation:

1.Central Iron and Steel Research Institute, Beijing 100081, China;2.Hardware Knife Cut Industrial Technology Research Institute Yangjiang, Yangjiang 529533, China;3.Sichuan Provincial Key Lab of Process Equipment and Control, Sichuan University of Science & Engineering, Zigong 643000, China;4.School of Materials Science and Engineering, Lanzhou University of Technology, Lanzhou 730050, China;5.School of Materials Science and Engineering, Guangdong Ocean University, Yangjiang 529500, China

Fund Project:

National Natural Science Foundation of China (52161007); Key Technical Project of Shenzhen Innovation and Entrepreneurship Plan (JSGG20210420091802007); Guangdong Province Science and Technology Special Fund Project (SDZX2020009); Sichuan Provincial Key Lab of Process Equipment and Control Open Fund Project (GK202104, GK202106)

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    摘要:

    采用激光熔覆的方法將TiC顆粒增強鐵基粉末熔覆在40Cr鋼基體上制備高硬度耐磨梯度陶瓷涂層。利用掃描電鏡(SEM)、能譜儀(EDS)、X射線衍射儀(XRD)、顯微硬度計、摩擦磨損試驗機對熔覆層的微觀組織、物相、硬度及耐磨性進行研究。結果表明:熔覆層物相主要為奧氏體相、TiC強化相,并有少量鐵素體相,激光熔覆TiC顆粒增強粉末制備的金屬陶瓷涂層組織致密、物相與粉末組成基本一致;TiC 強化相在熔池底部到頂部呈梯度分布,熔池中TiC強化相部分溶解、尺寸減小,部分受激光熱作用長大呈四方形、雪花狀、魚骨狀,TiC相在熔池底部呈現(xiàn)3種生長方式,且TiC增強相分布較少,熔池中部TiC增強相逐漸增多,熔池上部TiC增強相出現(xiàn)富集并橋接生長;熔覆層維氏硬度HV高達19 602.94 MPa,同等條件下,涂層的摩擦磨損深度為基體的1/5,顯著提高了基體的耐磨性。

    Abstract:

    A high-hardness, wear-resistant gradient ceramic coating was prepared by laser cladding TiC particle-reinforced iron-based powder onto a 40Cr steel substrate to achieve the coating's gradient effect. Scanning electron microscope (SEM), energy dispersive spectroscope (EDS), X-ray diffractometer (XRD), micro-hardness tester, and friction and wear tester were used to investigate the microstructure, phase, hardness, and wear resistance of the cladding layer. Results show that the phase of the cladding layer is mostly austenite, some TiC strengthening phase, and a trace amount of ferrite phase. The cermet coating made of laser cladding TiC particle-reinforced powder has a compact microstructure, and the coating phase composition is essentially the same as the powder composition. The TiC phase, which is responsible for the strengthening effect, is dispersed across the molten pool following a gradient from the bottom to the top. The TiC phase reinforcing the molten pool is partly dissolved, and thus the size of the pool shrinks. Under the laser's intense heat, some TiC strengthening phases develop into shapes like squares, snowflakes, and fish bones. At the base of the molten pool, the TiC phase may develop in three ways, while the TiC strengthening phase is less widely dispersed. The TiC strengthening phase in the center of the molten pool is progressively expanded, and enriched and bridged in the top portion of the molten pool. The cladding layer has a Vickers hardness HV up to 19 602.94 MPa, and under the same circumstances, the friction and wear depth of the coating is only one-fifth of that of the substrate. This results in a considerable improvement in the wear resistance of the substrate.

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劉鵬宇,李輝,張瑞華,肖夢智,魏小紅,尹燕,屈岳波,路超.激光熔覆TiC顆粒增強Fe基梯度涂層的耐磨性能[J].稀有金屬材料與工程,2024,53(3):632~642.[Liu Pengyu, Li Hui, Zhang Ruihua, Xiao Mengzhi, Wei Xiaohong, Yin Yan, Qu Yuebo, Lu Chao. Wear Resistance of Laser Cladding TiC Particle-Reinforced Fe-based Gradient Coating[J]. Rare Metal Materials and Engineering,2024,53(3):632~642.]
DOI:10.12442/j. issn.1002-185X.20230190

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  • 收稿日期:2023-04-07
  • 最后修改日期:2024-02-28
  • 錄用日期:2023-10-07
  • 在線發(fā)布日期: 2024-03-22
  • 出版日期: 2024-03-20