2復(fù)合涂層;煤油流量;顯微組織;高溫磨損性能"/> 2復(fù)合涂層。利用 XRD、SEM、EDS、Raman、維氏顯微硬度計、電子拉伸試驗機和高溫旋轉(zhuǎn)式摩擦磨損試驗機分別表征了不同煤油流量下涂層物相、組織結(jié)構(gòu)、力學性能和高溫摩擦磨損性能。結(jié)果表明: 不同煤油流量涂層的物相組成基本相同,均有γ-Ni、Ni3B、Cr2B、CrSi2和Cr5Si3,但隨著煤油流量升高,涂層中的CrSi2和Cr2B的部分會分別轉(zhuǎn)變?yōu)镃r5Si3和CrB相。涂層顯微硬度和結(jié)合強度隨著煤油流量的升高均呈現(xiàn)先增后減的趨勢,孔隙率和磨損率表現(xiàn)出先減后增的趨勢。當煤油流量為30 L/h時,粉末熔融效果最好,涂層的孔隙率最低為0.17 %,顯微硬度較高達到569 HV0.3,結(jié)合強度較高為59 MPa,磨損率最低為2.84×10-14 m3/(N.m)。磨痕表面產(chǎn)生的 Cr2O3、SiO2和NiCr2O4等氧化物以及較高的涂層硬度使得30 L/h的涂層顯示出最優(yōu)的耐高溫摩擦磨損性能。涂層的磨損機制以氧化磨損和黏著磨損為主。"/>

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煤油流量對NiCrBSi-CrSi2涂層微觀結(jié)構(gòu)及高溫磨損性能的影響
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作者單位:

安徽工業(yè)大學 先進金屬材料綠色制備與表面技術(shù)教育部重點實驗室

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基金項目:

國家自然科學(項目號:52201058);安徽省高校協(xié)同創(chuàng)新項目(項目號:GXXT-2020-071)


Effect of kerosene flow on microstructure and high temperature wear properties of NiCrBSi-CrSi2 coating
Author:
Affiliation:

Key Laboratory of Green Preparation and Surface Technology of Advanced Metal Materials,Ministry of Education,Anhui University of Technology,Ma''anshan

Fund Project:

Natural Science Foundation of China (Grant No.: 52201058); the University Synergy Innovation Program of Anhui Province (Grant No. GXXT-2020-071)

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    摘要:

    在12CrMoVG基體上通過超音速火焰噴涂(HVOF)技術(shù),分別采用不同煤油流量制備了NiCrBSi-CrSi2復(fù)合涂層。利用 XRD、SEM、EDS、Raman、維氏顯微硬度計、電子拉伸試驗機和高溫旋轉(zhuǎn)式摩擦磨損試驗機分別表征了不同煤油流量下涂層物相、組織結(jié)構(gòu)、力學性能和高溫摩擦磨損性能。結(jié)果表明: 不同煤油流量涂層的物相組成基本相同,均有γ-Ni、Ni3B、Cr2B、CrSi2和Cr5Si3,但隨著煤油流量升高,涂層中的CrSi2和Cr2B的部分會分別轉(zhuǎn)變?yōu)镃r5Si3和CrB相。涂層顯微硬度和結(jié)合強度隨著煤油流量的升高均呈現(xiàn)先增后減的趨勢,孔隙率和磨損率表現(xiàn)出先減后增的趨勢。當煤油流量為30 L/h時,粉末熔融效果最好,涂層的孔隙率最低為0.17 %,顯微硬度較高達到569 HV0.3,結(jié)合強度較高為59 MPa,磨損率最低為2.84×10-14 m3/(N.m)。磨痕表面產(chǎn)生的 Cr2O3、SiO2和NiCr2O4等氧化物以及較高的涂層硬度使得30 L/h的涂層顯示出最優(yōu)的耐高溫摩擦磨損性能。涂層的磨損機制以氧化磨損和黏著磨損為主。

    Abstract:

    The NiCrBSi-CrSi2 composite coating was prepared by supersonic flame spraying (HVOF) technology on the 12CrMoVG substrate by using different kerosene flow rates. XRD, SEM, EDS, Raman, Vickers microhardness tester, electronic tensile testing machine and high temperature rotational friction and wear testing machine were used to characterize the coating phase, microstructure, mechanical properties and high temperature friction and wear properties at different kerosene flow rates. The results showed that the phase composition of coatings is basically the same, all of which have γ-Ni, Ni3B, Cr2B, CrSi2 and Cr5Si3. But as the kerosene flow increases, the CrSi2 and Cr2B parts in the coating will be transformed into Cr5Si3 and CrB phases, respectively. The microhardness and bonding strength of the coating showed a trend of first increasing and then decreasing with the increase of kerosene flow, and the porosity and wear rate showed a trend of first decreasing and then increasing. When the kerosene flow rate is 30 L/h, the powder melting effect is the best, the porosity of the coating is as low as 0.17 %, the microhardness is higher to 569 HV0.3, the bonding strength is higher to 59 MPa, and the wear rate is as low as 2.84×10-14 m3/(N.m). Oxides such as Cr2O3, SiO2 and NiCr2O4 generated on the surface of the wear mark and the high coating hardness make the coating 30 L/h show optimal high temperature friction and wear resistance. The wear mechanism of the coating is mainly oxidative wear and adhesive wear.

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王志強,劉俠,張世宏,任奕,楊康,楊洋,薛召露.煤油流量對NiCrBSi-CrSi2涂層微觀結(jié)構(gòu)及高溫磨損性能的影響[J].稀有金屬材料與工程,2024,53(3):825~833.[WANG Zhiqiang, LIU Xia, ZHANG Shihong, REN Yi, YANG Kang, YANG Yang, XUE Zhaolu. Effect of kerosene flow on microstructure and high temperature wear properties of NiCrBSi-CrSi2 coating[J]. Rare Metal Materials and Engineering,2024,53(3):825~833.]
DOI:10.12442/j. issn.1002-185X.20230135

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  • 收稿日期:2023-03-16
  • 最后修改日期:2023-04-27
  • 錄用日期:2023-05-05
  • 在線發(fā)布日期: 2024-03-27
  • 出版日期: 2024-03-20