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超聲噴丸對(duì)工業(yè)純Zr疲勞裂紋擴(kuò)展行為的影響
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作者單位:

1.西安建筑科技大學(xué) 冶金工程學(xué)院,陜西 西安 710055;2.西北有色金屬研究院,陜西 西安 710016;3.中國(guó)石油天然氣集團(tuán)公司管材研究所 石油管材及設(shè)備材料性能與結(jié)構(gòu)安全國(guó)家重點(diǎn)實(shí)驗(yàn)室,陜西 西安 710077

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基金項(xiàng)目:

National Natural Science Foundation of China (51674187); International Science and Technology Cooperation Projects of Shaanxi Province (2021KW-27); The Key Industry Chain (Group)-Industrial Field in Shaanxi Province (2019ZDLGY05-03)


Effect of Ultrasonic Shot Peening on Fatigue Crack Growth Behavior of Commercial-Purity Zr
Author:
Affiliation:

1.School of Metallurgical Engineering, Xi'an University of Architecture and Technology, Xi'an 710055, China;2.Northwest Institute for Nonferrous Metal Research, Xi 'an 710016, China;3.State Key Laboratory for Performance and Structure Safety of Petroleum Tubular Goods and Equipment Materials, CNPC Tubular Goods Research Institute, Xi 'an 710077, China

Fund Project:

National Natural Science Foundation of China (51674187); International Science and Technology Cooperation Projects of Shaanxi Province (2021KW-27); The Key Industry Chain (Group)-Industrial Field in Shaanxi Province (2019ZDLGY05-03)

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    摘要:

    對(duì)厚度為2.0 mm的工業(yè)純鋯板材進(jìn)行雙面超聲噴丸(USSP)處理,研究了超聲噴丸(USSP)對(duì)微觀組織演變和疲勞裂紋擴(kuò)展(FCG)行為的影響。通過(guò)光學(xué)顯微鏡、激光共聚焦顯微鏡、背散射電子衍射儀、透射電子顯微鏡和X射線衍射儀分別對(duì)微觀結(jié)構(gòu)演變進(jìn)行表征。采用緊湊拉伸試樣進(jìn)行FCG試驗(yàn),對(duì)斷口形貌和裂紋擴(kuò)展路徑進(jìn)行分析。結(jié)果表明,USSP處理后形成了具有約250 μm深度殘余壓應(yīng)力的表面梯度結(jié)構(gòu),USSP試樣比原始試樣表現(xiàn)出更高的強(qiáng)度和表面粗糙度。值得注意的是,USSP-8 min和USSP-12 min試樣的疲勞裂紋擴(kuò)展壽命比原始試樣分別提高了28.1%和50.9%。USSP處理有助于提高疲勞裂紋擴(kuò)展抗力,進(jìn)而在一定程度上降低疲勞裂紋的擴(kuò)展速率。FCG性能的提高可歸因于殘余壓應(yīng)力和晶粒細(xì)化的共同作用,殘余壓應(yīng)力增強(qiáng)了裂紋閉合效應(yīng),降低了有效應(yīng)力比。同時(shí),晶粒細(xì)化使晶界比例增加,循環(huán)塑性區(qū)尺寸減小,從而有利于抵抗裂紋擴(kuò)展。

    Abstract:

    Double-side ultrasonic shot peening (USSP) was performed on a commercial-purity Zr plate with 2 mm in thickness. The effects of USSP on microstructure evolution and fatigue crack growth (FCG) behavior were investigated. Microstructure evolution was characterized by optical microscopy, laser confocal microscope, electron back-scatter diffraction, transmission electron microscope, and X-ray diffractometer. FCG tests were carried out using compact tension samples, the fracture morphology and crack growth path were analyzed accordingly. The results show that a refined surface gradient structure with compressive residual stress of about 250 μm in depth is formed after USSP treatment. The USSPed samples exhibit higher strength and surface roughness than the as-received samples. Notably, the fatigue crack growth life of USSP-8 min and USSP-12 min samples is increased by 28.1% and 50.9% compared to that of the as-received samples. The USSP treatment helps to improve the resistance to fatigue crack propagation, which in turn reduces the fatigue crack growth rate to a certain extent. The enhancement of the FCG performance can be ascribed to the combined effects of the compressive residual stress and the conspicuous grain refinement. Compressive residual stress enhances the crack closure effect and decreases the effective stress ratio. Meanwhile, grain refinement increases the fraction of grain boundary and decreases the cyclic plastic zone size, which is beneficial for crack growth resistance.

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朱文光,張?chǎng)?宋慷慨,王遂,曾祥康,馬馳,張聰惠.超聲噴丸對(duì)工業(yè)純Zr疲勞裂紋擴(kuò)展行為的影響[J].稀有金屬材料與工程,2023,52(8):2711~2720.[Zhu Wenguang, Zhang Xin, Song Kangkai, Wang Sui, Zeng Xiangkang, Ma Chi, Zhang Conghui. Effect of Ultrasonic Shot Peening on Fatigue Crack Growth Behavior of Commercial-Purity Zr[J]. Rare Metal Materials and Engineering,2023,52(8):2711~2720.]
DOI:10.12442/j. issn.1002-185X.20230054

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歷史
  • 收稿日期:2023-02-03
  • 最后修改日期:2023-04-07
  • 錄用日期:2023-04-17
  • 在線發(fā)布日期: 2023-08-25
  • 出版日期: 2023-08-24