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鎢選區(qū)激光熔化應(yīng)力場(chǎng)的數(shù)值模擬
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季華實(shí)驗(yàn)室

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國(guó)家自然科學(xué)基金


Numerical Simulation on Stress Field of Selective Laser Melting Tungsten
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Ji Hua Laboratory

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National Natural Science Foundation of China

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    摘要:

    建立了將隨溫度變化的材料參數(shù)特性和相變潛熱考慮在內(nèi),用“生死單元”技術(shù)模擬鋪粉過(guò)程的鎢選區(qū)激光熔化熱力耦合有限元模型,模擬了選區(qū)激光熔化過(guò)程中成形件的溫度場(chǎng)和應(yīng)力場(chǎng),探究了不同基板預(yù)熱溫度和不同支撐結(jié)構(gòu)對(duì)成形件殘余應(yīng)力的影響。模擬結(jié)果表明,金屬鎢在選區(qū)激光熔化過(guò)程中經(jīng)歷多次加熱、冷卻過(guò)程,溫度分布不均勻?;孱A(yù)熱和施加支撐結(jié)構(gòu)均能減小成形件的殘余應(yīng)力,當(dāng)基板預(yù)熱溫度為1273.15K時(shí),成形件中間節(jié)點(diǎn)殘余應(yīng)力減小118.99MPa,減小幅度為9.96%;當(dāng)采用四層網(wǎng)格支撐結(jié)構(gòu)時(shí),成形件中間節(jié)點(diǎn)殘余應(yīng)力減小413.33MPa,減小幅度為34.61%。

    Abstract:

    A thermodynamic coupling finite element model of tungsten selective laser melting was established by using the ‘birth and death element’ technique to simulate the powder laying process, taking into account the material parameter characteristics and latent heat of phase transition. The temperature and stress fields of the forming parts during selective laser melting were simulated. The effects of different preheating temperatures of substrate and different support structures on the residual stress of formed parts was investigated. The simulation results show that tungsten has undergone many heating and cooling processes during selective laser melting, and the temperature distribution is not uniform. Both substrate preheating and applying support structures can reduce the residual stress of the formed part. When the preheating temperature of the substrate is 1273.15K, the residual stress of the intermediate joint of the forming part is reduced by 118.99MPa (9.96%). When the four-layer grid support structure is adopted, the residual stress of the middle joint of the forming part is reduced by 413.33MPa (34.61).

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周木華,趙聰聰.鎢選區(qū)激光熔化應(yīng)力場(chǎng)的數(shù)值模擬[J].稀有金屬材料與工程,2024,53(2):490~500.[zhou muhua, zhao congcong. Numerical Simulation on Stress Field of Selective Laser Melting Tungsten[J]. Rare Metal Materials and Engineering,2024,53(2):490~500.]
DOI:10.12442/j. issn.1002-185X.20230040

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  • 收稿日期:2023-01-28
  • 最后修改日期:2023-04-04
  • 錄用日期:2023-04-07
  • 在線發(fā)布日期: 2024-02-28
  • 出版日期: 2024-02-23