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TA5鈦合金萬瓦光纖激光焊接工藝研究
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中國船舶集團(tuán)有限公司第七二五研究所,河南 洛陽,47100

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鄭洛新自創(chuàng)區(qū)專項資助(201200211400)


Study on high power fiber Laser welding technology of TA5 titanium
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Luoyang Ship Material Research Institute

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    摘要:

    采用10mm TA5鈦合金,開展了萬瓦級光纖激光焊接工藝研究。焊接過程高速攝影表明,當(dāng)激光功率達(dá)到3~4KW時,羽輝嚴(yán)重,飛濺及煙塵增加明顯;不同功率焊縫截面形貌試驗表明,較低焊接功率時,焊縫截面呈“楔形”,當(dāng)激光功率達(dá)到6千瓦以上時焊縫截面過渡為“漏斗形”。采用激光功率為10~11KW,焊接速度為1100~1500mm/min的工藝得到成型優(yōu)良的“小孔型”焊接試板,焊縫變?yōu)榫哂休^大深寬比的典型的高能束形貌,深寬比達(dá)到2:1,對焊縫進(jìn)行射線和滲透檢測,滿足無損檢測標(biāo)準(zhǔn)要求;對焊接接頭進(jìn)行力學(xué)性能和工藝性能開展測試,結(jié)果表明:焊接接頭強(qiáng)度可達(dá)800Mpa,彎曲測試能夠滿足標(biāo)準(zhǔn),斷口韌窩明顯,為韌性斷裂;金相測試顯示,焊縫區(qū)截面為“束腰”形貌,柱狀晶區(qū)明顯,各柱狀晶區(qū)有明顯的竟?fàn)幧L模式。焊縫區(qū)主要為鋸齒狀α+點狀β。硬度檢測顯示,焊縫區(qū)相比母材硬度略有升高,熱影響區(qū)硬度最低,滿足鈦合金接頭硬度要求。

    Abstract:

    The laser welding processing of 10mm thickness TA5 titanium alloy by using10KW high power fiber laser was syudied. The high speed photography shows that when the laser power reaches 3~4KW, the plume become serious, and the splash and soot increase obviously. The weld metallography test shows that the weld section is "wedge-shaped" when the laser power is low, while the weld section becomes "funnel shaped" when the laser power is more than 6KW.When the laser power is set 10KW~11KW ,and the welding speed is 1100~1500mm/min,an excellent "Key-holding" welding joint is obtained,and the welding seam become typical high-energy beam joint shape with a big ratio of depth to width is up to 2:1. RT and PT test of the weld seam show that NDT standard can be met.The mechanical test shows that the strength of the welded joints can reach 800Mpa, and the bending standard can be met,The fracture dimple is obvious, which indicates a ductile fracture. Metallographic test shows that the section of weld zone is "girdle-shape" morphology and the columnar crystal zones are obvious, with each columnar crystal zone showing obvious competitive growth mode. The weld zone is mainly serrated α+punctate β. The hardness test shows that the hardness of the weld zone is slightly higher than that of base metal, and the hardness of heat-affected zone is the lowest, which meets the hardness requirements of titanium alloy joint.

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引用本文

雷小偉,劉甲,余巍,陳利陽,馬照偉. TA5鈦合金萬瓦光纖激光焊接工藝研究[J].稀有金屬材料與工程,2024,53(2):417~423.[Lei Xiaowei, Liu Jia, Yu Wei, Chen Liyang, Ma Zhaowei. Study on high power fiber Laser welding technology of TA5 titanium[J]. Rare Metal Materials and Engineering,2024,53(2):417~423.]
DOI:10.12442/j. issn.1002-185X.20230018

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  • 收稿日期:2023-01-11
  • 最后修改日期:2023-08-03
  • 錄用日期:2023-08-24
  • 在線發(fā)布日期: 2024-02-28
  • 出版日期: 2024-02-23