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銅鎢/20鋼雙金屬的液相擴散連接
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西安理工大學 陜西 西安710048

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國家自然基金重點項目(52274366);國家自然基金重點項目(U1866203)


Liquid phase diffusion bonding of CuW/20 steel bimetals
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Xi’an University of Technology, Xi’an 710048, China

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    摘要:

    本文首先研究了銅鎢合金與20鋼的直接擴散連接,發(fā)現(xiàn)整體材料在過渡層在銅鎢近過渡層界面產(chǎn)生了脆性的Fe2W金屬間化合物薄層,惡化了接頭結(jié)合質(zhì)量。為了解決此問題,引入Cu-2wt.%Cr夾層,在1200℃~1380℃的范圍內(nèi)制備了的銅鎢/20鋼整體材料。加入夾層后在銅鎢與20鋼界面形成了一個完整的冶金過渡層,消除了直接擴散連接過程中產(chǎn)生的Fe2W脆性金屬間化合物薄層,在光鏡下觀察到界面過渡層由淺色的基體包圍的深色蠕蟲狀組織構(gòu)成,XRD與EDS能譜分析結(jié)果表明,其中的淺色基體為銅基體,黑色蠕蟲狀組織為富鐵相。隨著擴散連接溫度的升高,界面過渡層中的深色蠕蟲狀組織由20鋼一側(cè)向銅基體中延伸,并不斷長大。1250℃擴散連接時,深色蠕蟲狀組織均勻分布于整個過渡層。并對不同溫度下的銅鎢20鋼復(fù)合材料進行了室溫力學性能測試,發(fā)現(xiàn)1250℃時界面強度達到最大,為145Mpa。利用SEM對拉伸斷口形貌觀察,發(fā)現(xiàn)整體界面平整無韌窩,由Cu相韌性撕裂棱與平整的富鐵相區(qū)域組成。

    Abstract:

    The liquid phase diffusion bonding between CuW alloy and 20 steel was studied. The brittle Fe2W intermetallic compound thin layer was formed at the interface of CuW near the transition layer of the monolithic material, which seriously deteriorated the mechanical properties of the joint. The CuW/20 steel monolithic material containing copper chromium interlayer was prepared in the range of 1200 ℃~1380 ℃. After the interlayer was added, a complete metallurgical transition layer was formed at the interface between CuW alloy and 20 steel, eliminating the thin layer of Fe2W brittle intermetallic compound produced in the process of direct diffusion bonding. It was observed under the optical microscope that the interface transition layer was composed of dark worm like structure surrounded by a light colored matrix. The results of XRD and EDS analysis showed that, The light colored matrix is divided into copper phase and the black vermicular structure is rich in iron phase. With the increase of diffusion bonding temperature, the dark worm like structure in the interface transition layer extends from one side of 20 steel to the copper matrix and grows continuously. When diffusion bonding at 1250 ℃, dark wormlike tissue is evenly distributed in the entire transition layer. The mechanical properties of CuW/20 steel composites at different temperatures were tested at room temperature. It was found that the interface strength reached the maximum of 145Mpa at 1250 ℃. The tensile fracture morphology was observed by SEM, and it was found that the overall interface was flat without dimples, consisting of Cu phase ductile tear edges and flat iron rich phase area.

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引用本文

劉永定,楊曉紅,劉子賢,劉佳輝,肖鵬,梁淑華.銅鎢/20鋼雙金屬的液相擴散連接[J].稀有金屬材料與工程,2023,52(12):4193~4199.[Liu Yongding, Yang Xiaohong, Liu Zixian, Liu Jiahui, Xiao Peng, Liang Shuhua. Liquid phase diffusion bonding of CuW/20 steel bimetals[J]. Rare Metal Materials and Engineering,2023,52(12):4193~4199.]
DOI:10.12442/j. issn.1002-185X.20230014

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  • 收稿日期:2023-01-10
  • 最后修改日期:2023-05-28
  • 錄用日期:2023-06-01
  • 在線發(fā)布日期: 2023-11-17
  • 出版日期: 2023-12-22