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鎳/碳化鎢釬涂層界面行為與力學(xué)性能分析
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國(guó)家自然科學(xué)基金項(xiàng)目(52071165, 51705151);河南省優(yōu)秀青年科學(xué)基金項(xiàng)目(202300410268);河南省高??萍紕?chuàng)新人才計(jì)劃(22HASTIT026);河南省超硬材料智能制造裝備集成重點(diǎn)實(shí)驗(yàn)室開(kāi)放課題(JDKJ2022-02);龍門(mén)實(shí)驗(yàn)室開(kāi)放課題;河南省高層次人才“中原英才計(jì)劃-中原青年拔尖人才”計(jì)劃


Wang Xingxing1, Li Yang1, Wu Shengjin1, Du Quanbin2, Jia Lianhui3, Li Shuai1, Chen Xiaoming4(1.Henan International Joint Laboratory of High-efficiency Special Green Welding, North China University of Water Resources and Electric Power, Zhengzhou 450045, China)
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    摘要:

    具有高耐磨、抗腐蝕、高硬度的鎳/碳化鎢復(fù)合涂層,在盾構(gòu)部件、航空航天等領(lǐng)域廣泛應(yīng)用。為提高水力機(jī)械過(guò)流部件服役壽命,文中以WC顆粒和鎳基粉狀釬料為原材料,采用真空釬涂在201不銹鋼表面制備鎳/碳化鎢復(fù)合釬涂層,借助掃描電鏡、金相顯微鏡、洛氏硬度計(jì)對(duì)釬涂層界面微觀組織和力學(xué)行為進(jìn)行研究。研究表明,涂層與基體之間元素?cái)U(kuò)散主要表現(xiàn)為鋼基體中Fe、Cr和Mn元素向涂層組織中溶解擴(kuò)散,在界面處偏析沉淀;含有25 wt.%WC釬涂層顯微硬度分布均勻,是鋼基體的4.6倍;釬涂層耐磨性隨WC含量增加而提高,添加15~35 wt.%WC可顯著提高基體表面耐磨性,復(fù)合釬涂層耐磨性是鋼基體的8.4~15.7倍;釬涂層表面未發(fā)生明顯變化,裂紋開(kāi)口平整,呈脆性斷裂。

    Abstract:

    Ni/WC composite coating with high wear resistance, corrosion resistance and high hardness characteristics, it is widely used in shield components, raerospace and other fields. In order to improve the service life of hydraulic machinery overflow components, the paper simulated the material of hydraulic turbine blades, WC particles and Ni-based powder brazing filler metals were used to prepare Ni/WC composite brazing coating on the surface of 201 stainless steel by vacuum brazing process. The interface microstructure and mechanical behavior of the brazing coating were resolved with scanning electron microscope, metallographic microscope and rockwell hardness tester. The results show that the diffusion behavior of elements between the coating and substrate are main dissolution of elements Fe, Cr and Mn from the stainless steel into the coating microstructure, and the interface appears segregation precipitation phenomenon. 25wt.% WC coating occurs a uniform hardness distribution, 4.6 times more than steel substrate. The wear resistance of coating increased with the increase of WC content. 15~35 wt.% WC addition can significantly improve the wear resistance of the steel surface. The wear resistance of the coating is 8.4~15.7times that of the steel, the surface of the coating don’t change significantly, and the crack opening is flat and brittle fracture.

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王星星,李陽(yáng),武勝金,杜全斌,賈連輝,李 帥,陳小明.鎳/碳化鎢釬涂層界面行為與力學(xué)性能分析[J].稀有金屬材料與工程,2024,53(1):215~222.[Wang Xingxing, Li Yang, Wu shengjin, Du Quanbin, Jia Lianhui, Li Shuai, Chen Xiaoming. Wang Xingxing1, Li Yang1, Wu Shengjin1, Du Quanbin2, Jia Lianhui3, Li Shuai1, Chen Xiaoming4(1. Henan International Joint Laboratory of High-efficiency Special Green Welding, North China University of Water Resources and Electric Power, Zhengzhou 450045, China)[J]. Rare Metal Materials and Engineering,2024,53(1):215~222.]
DOI:10.12442/j. issn.1002-185X.20220991

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  • 收稿日期:2022-12-19
  • 最后修改日期:2023-04-07
  • 錄用日期:2023-04-13
  • 在線發(fā)布日期: 2024-01-29
  • 出版日期: 2024-01-24