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高頻脈沖電流輔助軋焊AZ31B鎂合金復合板界面連接機理
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TG406

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國家自然科學基金資助(項目號51805359,52075360,52275360)


Interfacial Bonding Mechanism of AZ31B Magnesium Alloy Composite Plates Rolling-welding Assisted by High Frequency Pulse Current
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    摘要:

    為探究高頻脈沖電流作用下金屬板復合機理,本文設計了高頻脈沖電流輔助軋焊復合預制缺口鎂合金復合板試驗。對比不同加載頻率(25 kHz、50 kHz、75 kHz)參數(shù)下復合板連接界面和近界面組織演變特征及復合板的力學性能;通過金相顯微鏡觀察近界面微觀組織形貌特征;采用納米壓痕儀和維氏硬度計表征連接界面特征微區(qū)和橫截面硬度分布規(guī)律;采用拉伸試驗機和掃描電子顯微鏡進一步對鎂合金板材的抗拉強度和斷口形貌進行表征分析。結果表明,隨著頻率的增大,連接界面復合效果呈現(xiàn)先升高后下降的趨勢;當高頻電流頻率為50 kHz時,鎂合金復合板的抗拉強度和延伸率最優(yōu),分別達到292.52 MPa和25.7%。究其原因主要是基于高頻脈沖電流的集膚效應、鄰近效應、焦耳熱效應及界面微區(qū)的接觸電阻與軋制力耦合作用的結果。

    Abstract:

    In order to explore the principle of metal composite assisted by high frequency pluse current, the test of rolling-welding magnesium composite plates prefabricated notch assisted by high frequency pulse current is designed.The microstructure evolution and mechanical properties of bonding interface and areas near interface of the composite plates were compared under different loading frequencies (25 kHz, 50 kHz, 75 kHz).The morphological characteristics of microstructures near interface of magnesium alloy composite plates was observed by metallographic microscope;Nanoindentation test and Vickers hardness test were used to characterize the characteristic of the interface micro-region and cross section hardness distribution respectively;The tensile properties and fracture morphology of magnesium alloy composite plates were analyzed by tensile testing machine and electron microscope.The results show that with the increase of the frequency, the composite effect of the interface increases first and then decreases;when the high frequency current parameter is 50 kHz, the tensile strength and elongation of magnesium alloy composite plates are the best, reaching 292.52 MPa and 25.7%, respectively.This can be contributed to the comprehensive role of skin effect、proximity effect、Joule heat effect of current and contact resistance of interface micro-region.

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許振波,張婷婷,王艷,卞功波,王濤,王文先.高頻脈沖電流輔助軋焊AZ31B鎂合金復合板界面連接機理[J].稀有金屬材料與工程,2024,53(1):169~177.[Xu Zhenbo, Zhang Tingting, Wang Yan, Bian Gongbo, Wang Tao, Wang Wenxian. Interfacial Bonding Mechanism of AZ31B Magnesium Alloy Composite Plates Rolling-welding Assisted by High Frequency Pulse Current[J]. Rare Metal Materials and Engineering,2024,53(1):169~177.]
DOI:10.12442/j. issn.1002-185X.20220985

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  • 收稿日期:2022-12-16
  • 最后修改日期:2023-03-16
  • 錄用日期:2023-03-17
  • 在線發(fā)布日期: 2024-01-29
  • 出版日期: 2024-01-24