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基于紅外熱像的激光微細絲成形過程熱累積研究
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西安工程大學機電工程學院

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國家自然科學基金青年項目(61701384);西安市科技計劃先進制造業(yè)技術(shù)攻關(guān)項目(21XJZZ0016)


Research on Thermal Accumulation of Laser filamentous wire Forming Process Based on Infrared Thermography
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School of mechanical and electrical engineering,Xi''an Polytechnic University,Xi''an

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    摘要:

    激光微細絲增材制造技術(shù)是一種能快速成形小型零件的制造技術(shù),但由于受制造過程中熱累積效應的影響,往往無法保證對成形零件的精準控形控性。針對這一問題,本文利用標定后的紅外熱像儀采集單道多層薄壁零件的表面溫度,研究其制造過程溫度場特征變化規(guī)律及熱累積效應,為成形工藝的優(yōu)化提供依據(jù)。結(jié)果表明:利用紅外熱像儀可實現(xiàn)對薄壁堆積過程溫度場演化規(guī)律的研究,隨著熔覆高度的增加,高溫區(qū)域面積逐漸增大,熱累積效應明顯增強。熔覆過程中,熱量向下傳導,散熱條件逐漸變差,各層冷卻速率隨層數(shù)增大而減小,直至趨于平穩(wěn)。此外,當熔覆層數(shù)大于15層時,熱累積效應不再對15層以下熔覆層產(chǎn)生影響。

    Abstract:

    Laser filamentous wire additive manufacturing technology is a manufacturing technology that can rapidly form small parts. However, due to the influence of thermal accumulation effect in the manufacturing process, it is often unable to ensure the precision shape control of formed parts. In order to solve this problem, this paper uses the calibrated infrared thermography to collect the surface temperature of single pass multi-layer thin-walled parts, and studies the characteristic variation law of temperature field and heat accumulation effect in the manufacturing process, which provides a basis for the optimization of forming process. The results show that the infrared thermal thermography can be used to study the evolution of temperature field in the process of thin wall stacking. With the increase of cladding height, the area of high temperature area gradually increases, and the heat accumulation effect is significantly enhanced. In the process of cladding, the heat is conducted downward, the heat dissipation condition becomes worse gradually, and the cooling rate of each layer decreases with the increase of the number of layers until it becomes stable. In addition, when the number of cladding layers is more than 15, the thermal accumulation effect will no longer affect the cladding layers below 15.

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宋栓軍,邱成鴻,韓宇琪,方澤鈺.基于紅外熱像的激光微細絲成形過程熱累積研究[J].稀有金屬材料與工程,2023,52(11):3841~3846.[Song Shuanjun, Qiu Chenghong, Han Yuqi, Fang Zeyu. Research on Thermal Accumulation of Laser filamentous wire Forming Process Based on Infrared Thermography[J]. Rare Metal Materials and Engineering,2023,52(11):3841~3846.]
DOI:10.12442/j. issn.1002-185X.20220833

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歷史
  • 收稿日期:2022-10-23
  • 最后修改日期:2022-11-17
  • 錄用日期:2022-11-24
  • 在線發(fā)布日期: 2023-11-27
  • 出版日期: 2023-11-22