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重復納米切削對γ-TiAl合金表面質(zhì)量及亞表面損傷的影響
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蘭州理工大學機電工程學院

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中圖分類號:

TG146;TG111;TH161

基金項目:

國家自然科學基金(No.52065036);甘肅省自然科學基金(No.20JR5RA448);蘭州理工大學紅柳一流學科建設(shè)項目


Effect of repeated nanocutting on surface quality and subsurface damage of γ-TiAl alloy
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Affiliation:

School of Mechanical and Electronical Engineering,Lanzhou University of Technology

Fund Project:

National Natural Science Foundation of China (52065036); Natural Science Foundation of Gansu (20JR5RA448); Hongliu First-class Disciplines Development Program of Lanzhou University of Technology

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    摘要:

    本文運用分子動力學方法對單晶γ-TiAl合金重復納米切削過程進行了模擬,研究了重復納米切削過程中的切削力和微觀組織缺陷演化,分析了已加工表面的粗糙度和殘余應(yīng)力,討論了重復納米切削和單次切削之間的差異。結(jié)果表明:重復納米切削伴隨著位錯的形成和湮滅,第二次切削過程中的位錯線長度波動小于第一次切削,切削狀態(tài)更穩(wěn)定;加工初始階段的切削力迅速增大,隨后切削力進入穩(wěn)定加工階段。同時發(fā)現(xiàn),第二次切削的切削力小于第一次切削的切削力;二次切削后,殘余應(yīng)力分布更加均勻,且刀具的二次擠壓作用使得加工表面層殘余壓應(yīng)力增大;二次切削加工可以提高表面質(zhì)量和降低亞表面損傷,而殘余壓應(yīng)力的增大及加工所需能量的增加降低了已加工表面的可塑性,使得第三次切削加工對二者沒有明顯改善。

    Abstract:

    In this paper, the repetitive nano-cutting process of single crystal γ-TiAl alloy was simulated by molecular dynamics method. The evolution of cutting force and microstructure defects in the repetitive nano-cutting process was studied. The roughness and residual stress of the machined surface were analyzed, and the difference between repetitive nano-cutting and single-cutting was discussed. The results show that the repeated nano-cutting process is accompanied by the formation and annihilation of dislocations, and the fluctuation of dislocation line length in the second cutting process is less than that in the first cutting process, and the cutting state is more stable; The cutting force increases rapidly in the initial stage of machining, and then the cutting force enters the stable machining stage. At the same time, it is found that the cutting force of the second cutting is less than that of the first cutting. After secondary cutting, the residual stress distribution is more uniform and the residual compressive stress of the machined surface layer increases due to the secondary extrusion of the tool; Secondary machining can improve surface quality and reduce subsurface damage, while the increase of residual compressive stress and the increase of energy required for machining reduce the plasticity of the machined surface, so that the tertiary machining has no obvious improvement on both.

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劉洋,馮瑞成,姚鵬,李海燕,曹卉,雷春麗,李建華.重復納米切削對γ-TiAl合金表面質(zhì)量及亞表面損傷的影響[J].稀有金屬材料與工程,2023,52(10):3507~3514.[Liu Yang, Feng Ruicheng, Yao Peng, Li Haiyan, Cao Hui, Lei Chunli, Li Jianhua. Effect of repeated nanocutting on surface quality and subsurface damage of γ-TiAl alloy[J]. Rare Metal Materials and Engineering,2023,52(10):3507~3514.]
DOI:10.12442/j. issn.1002-185X.20220764

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  • 收稿日期:2022-09-26
  • 最后修改日期:2023-08-31
  • 錄用日期:2022-11-11
  • 在線發(fā)布日期: 2023-10-27
  • 出版日期: 2023-10-24