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激光選區(qū)熔化致密度預(yù)測模型建立與工藝驗證
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作者單位:

1.齊魯工業(yè)大學(xué) 機(jī)械工程學(xué)部;2.中國工程物理研究院 機(jī)械制造工藝研究所;3.江南大學(xué) 機(jī)械工程學(xué)院

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基金項目:

國家自然科學(xué),No.52101057;中國工程物理研究院創(chuàng)新發(fā)展No.CX20210005


Laser selective melting density prediction model and experimental verification
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Affiliation:

1.Faculty of Mechanical Engineering,Qilu University of Technology,Ji’nan;2.School of Mechanical Engineering,Jiangnan University

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    摘要:

    致密度是評價增材制造成型件性能的重要參數(shù)之一,而高致密度成型件對應(yīng)的工藝參數(shù)需要大量實驗研究獲得。針對該問題,本文建立了基于工藝參數(shù)的熔池致密度預(yù)測模型,能夠有效地預(yù)測熔合不良引起的孔隙,進(jìn)而為激光選區(qū)熔化工藝參數(shù)的選擇和優(yōu)化提供更多的參考。模型采用有限元分析和數(shù)值計算軟件獲得熔池尺寸以及模擬多層多道次的熔池拼接形貌,并預(yù)測工藝參數(shù)對應(yīng)的致密度。同時在熔池預(yù)測模型中引入了波動系數(shù)、偏轉(zhuǎn)角度以及層間掃描轉(zhuǎn)角,以此兼顧熔池尺寸波動、熔池傾斜以及層間掃描轉(zhuǎn)角對熔池模擬結(jié)果的影響。最終通過HR-2不銹鋼選區(qū)激光熔化實驗對預(yù)測模型的可行性進(jìn)行驗證。結(jié)果表明,模型預(yù)測結(jié)果與成型件熔池實驗結(jié)果吻合較好,致密度預(yù)測結(jié)果與實測偏差在2%以內(nèi)。

    Abstract:

    Relative density is one of the important parameters to evaluate the performance of additive manufacturing components, but the corresponding process parameters of high relative density components need a large number of experimental studies. This paper has established a prediction model of the relative density based on the process parameters, which can effectively predict the pores caused by lack of fusion, and provide more reference for the selection and optimization of laser selective melting process parameters. The finite element analysis and numerical calculation software were used to obtain the sizes of the melting pool and simulate the splicing morphology of the melting pool with multiple layers and traces, and predict the corresponding density of the process parameters.At the same time, the fluctuation coefficient, the deflection Angle and the angle of scan vectors rotation between layers are introduced into the prediction model of melting pool to account for the influence of the size fluctuation of the melting pool, the inclination of the melting pool, and the angle of scan vectors rotation between layers on the simulation results of the molten pool. Finally, the feasibility of the prediction model has been confirmed by the selective laser melting experiments of HR-2 stainless steel. The results suggest that the predicted results of the model are in good agreement with the experimental results of the melting pool of the samples, and the deviation between the predicted results of the relative density and the experimental results is within 2%.

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引用本文

張金禹,楊家林,許崇海,劉寧昭,王國偉,秦煜,沈顯峰,劉禹.激光選區(qū)熔化致密度預(yù)測模型建立與工藝驗證[J].稀有金屬材料與工程,2023,52(9):3239~3249.[Zhang jinyu, Yang Jialin, Xu Chonghai, Liu Ningzhao, Wang Guowei, Qin Yu, Shen Xianfeng, Liu Yu. Laser selective melting density prediction model and experimental verification[J]. Rare Metal Materials and Engineering,2023,52(9):3239~3249.]
DOI:10.12442/j. issn.1002-185X.20220751

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  • 收稿日期:2022-09-21
  • 最后修改日期:2022-11-08
  • 錄用日期:2022-11-24
  • 在線發(fā)布日期: 2023-09-25
  • 出版日期: 2023-09-21