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電磁耦合處理對Ti2AlNb合金電子束焊縫疲勞壽命的影響研究
作者:
作者單位:

1.四川大學(xué)機械工程學(xué)院;2.中國航空制造技術(shù)研究院

作者簡介:

通訊作者:

中圖分類號:

TG146.2

基金項目:

航空科學(xué)基金,國家自然科學(xué)青年基金


Effect of Electromagnetic Coupling Treatment on Fatigue Lifetime of Ti2AlNb Electron Beam Welding Joint
Author:
Affiliation:

1.School of mechanical engineering, Sichuan University;2.AVIC Manufacturing Technology Institute

Fund Project:

Aeronautical Science Foundation of China, The National Natural Science Foundation of China (General Program, Key Program, Major Research Plan)

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    摘要:

    在航空發(fā)動機機匣的焊接過程中,焊縫作為薄弱部位,將直接影響整個機匣的疲勞性能及服役壽命。通常采用焊后熱處理消除焊接熱應(yīng)力,均勻焊縫組織,提高焊縫性能,但對于疲勞壽命的改善效果不明顯。本文創(chuàng)新性地提出電磁耦合處理技術(shù),對熱處理后的Ti2AlNb合金電子束焊縫進行調(diào)控,提升焊接接頭的疲勞壽命,同時研究了在電磁耦合作用下焊縫區(qū)材料組織演變規(guī)律。結(jié)果表明,焊縫疲勞極限由134.2MPa增至159.4MPa,提升18.8%。經(jīng)電磁耦合處理后,焊縫區(qū)域的殘余壓應(yīng)力最高提升128.7%。同時,在不改變材料組織和相成分的情況下,在材料內(nèi)部生成位錯墻與位錯糾纏,疲勞裂紋源由表層移至次表層,疲勞裂紋擴展速度降低,使得疲勞性能提升。焦耳熱效應(yīng)、電子風力效應(yīng)與磁致塑性效應(yīng)的耦合作用促進了位錯運動,同時增強了疲勞裂紋擴展。本研究為提升焊縫疲勞壽命提供了一種新方法,并為電磁耦合處理提升焊縫疲勞性能提供了可行性依據(jù)。

    Abstract:

    During the welding process of the aero-engine magazine, the weld will directly affect the fatigue performance and service life of the whole magazine as a weak part. The post-weld heat treatment is normally used to eliminate the welding thermal stress, uniform the structure of weld joint and improve the performance, however the improvement effect on fatigue life is insufficient. This paper innovatively proposes the electromagnetic coupling treatment technology to regulate the heat treated Ti2AlNb electron beam welds to improve the fatigue life of welded joints and at the same time investigates the evolution of the material structure in the weld joints after electromagnetic coupling treatment. The results showed that the fatigue limit of the weld joint was increased from 134.2 MPa to 159.4 MPa, an improvement of 18.8%. After the electromagnetic coupling treatment, the residual compressive stress was increased by up to 128.7%. Meanwhile, without changing the material organization and phase composition, dislocation walls and dislocation entanglement are generated within the material without changing the microstructure and phase composition, and the fatigue crack source is moved from the surface to the subsurface, thus reducing fatigue crack expansion rate, resulting in the improvement of fatigue performance. The coupling effect of Joule heat effect, electron wind effect and magnetoplastic effect promotes the dislocation movement and enhances the fatigue crack expansion. This study provides a new method to enhance the fatigue life of welds and provides a feasibility basis for electromagnetic coupling treatment to enhance the fatigue performance of welds.

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王瀟桐,趙桐,王淵,黃坤蘭,張騫文.電磁耦合處理對Ti2AlNb合金電子束焊縫疲勞壽命的影響研究[J].稀有金屬材料與工程,2023,52(5):1683~1694.[Wang Xiaotong, Zhao Tong, Wang Yuan, Huang Kunlan, Zhang Qianwen. Effect of Electromagnetic Coupling Treatment on Fatigue Lifetime of Ti2AlNb Electron Beam Welding Joint[J]. Rare Metal Materials and Engineering,2023,52(5):1683~1694.]
DOI:10.12442/j. issn.1002-185X.20220641

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  • 收稿日期:2022-08-06
  • 最后修改日期:2022-09-08
  • 錄用日期:2022-09-27
  • 在線發(fā)布日期: 2023-06-08
  • 出版日期: 2023-05-29