3摩擦磨損試驗(yàn)機(jī)采用球/平面接觸形式探究TC4合金摩擦磨損性能,使用TC4合金球、GCr15鋼球以及Si3N4陶瓷球作為對(duì)摩副來(lái)研究TC4合金在不同法向載荷作用下摩擦劃痕和磨損特性;通過(guò)3D激光共聚焦顯微鏡測(cè)量摩擦劃痕形貌,建立能量磨損模型探究磨損過(guò)程中接觸狀態(tài)的變化機(jī)制,預(yù)測(cè)磨損進(jìn)程。結(jié)果表明:隨著上試樣硬度的逐漸降低,球/平面的接觸狀態(tài)向微平面/平面的接觸狀態(tài)轉(zhuǎn)變,摩擦劃痕狀態(tài)受到鈦合金在壓頭前端位錯(cuò)墻和壓頭后端黏著顆粒的影響,劃痕長(zhǎng)度和寬度隨載荷的增加線性增長(zhǎng),劃痕深度出現(xiàn)“鋸齒”狀波動(dòng);“切削與塑性比”fcp分布于 fcp=0.5兩側(cè)說(shuō)明壓頭對(duì)TC4合金的損傷以微犁耕和微切削兩種機(jī)制交互作用,說(shuō)明劃痕表面加工硬化現(xiàn)象對(duì)表面的保護(hù)作用,劃痕硬度和表面粗糙度的關(guān)系可以預(yù)測(cè)材料變形過(guò)程中的損傷情況。"/>

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不同摩擦副材料對(duì)TC4摩擦磨損性能影響的研究
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蘭州理工大學(xué) 石油化工學(xué)院

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中圖分類號(hào):

TG146.2; TH117.1

基金項(xiàng)目:

國(guó)家重點(diǎn)研發(fā)計(jì)劃資助(項(xiàng)目號(hào)2020YFB2010001)


Effect of Friction Pair Materials on Friction and Wear Properties of TC4
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1.College of Petrochemical Engineering Lanzhou University of Technology,Lanzhou,730050;2.China

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    摘要:

    利用TRB3摩擦磨損試驗(yàn)機(jī)采用球/平面接觸形式探究TC4合金摩擦磨損性能,使用TC4合金球、GCr15鋼球以及Si3N4陶瓷球作為對(duì)摩副來(lái)研究TC4合金在不同法向載荷作用下摩擦劃痕和磨損特性;通過(guò)3D激光共聚焦顯微鏡測(cè)量摩擦劃痕形貌,建立能量磨損模型探究磨損過(guò)程中接觸狀態(tài)的變化機(jī)制,預(yù)測(cè)磨損進(jìn)程。結(jié)果表明:隨著上試樣硬度的逐漸降低,球/平面的接觸狀態(tài)向微平面/平面的接觸狀態(tài)轉(zhuǎn)變,摩擦劃痕狀態(tài)受到鈦合金在壓頭前端位錯(cuò)墻和壓頭后端黏著顆粒的影響,劃痕長(zhǎng)度和寬度隨載荷的增加線性增長(zhǎng),劃痕深度出現(xiàn)“鋸齒”狀波動(dòng);“切削與塑性比”fcp分布于 fcp=0.5兩側(cè)說(shuō)明壓頭對(duì)TC4合金的損傷以微犁耕和微切削兩種機(jī)制交互作用,說(shuō)明劃痕表面加工硬化現(xiàn)象對(duì)表面的保護(hù)作用,劃痕硬度和表面粗糙度的關(guān)系可以預(yù)測(cè)材料變形過(guò)程中的損傷情況。

    Abstract:

    The friction and wear properties of TC4 alloy surface were investigated by using ball/plane contact form of TRB3 friction testing machine. Using different upper samples which were TC4 ball, GCr15 steel ball and Si3N4 ceramic ball studied the friction scratches and wear characteristics of TC4 alloy under different normal forces. The friction scratch morphology was measured by 3D laser confocal microscope, and the energy wear models which could effectively predict the wear process were established to explore the change mechanism of contact state. The results indicated that the friction scratches of TC4 alloy whose length and width increased linearly with the increase of the load and depth fluctuates like a "sawtooth" were affected by the dislocation wall of indenter front and the adhesion particles of indenter offside, because the contact state of ball/plane changed to micro-plane/plane contact state with the enhance of the hardness of the upper sample. The cutting to plasticity ratio (fcp) which distributed to both sides of fcp =0.5 indicated the damage of TC4 alloy by indenter that were interacted by micro-ploughing and micro-cutting interacting to explain protective effect of process hardening phenomenon on the surface. In the meantime, the linear relationship between scratch hardness and surface roughness could predict the damage during material deformation.

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宋偉,李萬(wàn)佳,俞樹榮,李凱民,馬榮榮.不同摩擦副材料對(duì)TC4摩擦磨損性能影響的研究[J].稀有金屬材料與工程,2023,52(5):1791~1799.[SONG Wei, LI Wanjia, YU Shurong, LI Kaimin, MA Rongrong. Effect of Friction Pair Materials on Friction and Wear Properties of TC4[J]. Rare Metal Materials and Engineering,2023,52(5):1791~1799.]
DOI:10.12442/j. issn.1002-185X.20220328

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歷史
  • 收稿日期:2022-04-18
  • 最后修改日期:2022-05-26
  • 錄用日期:2022-07-12
  • 在線發(fā)布日期: 2023-06-08
  • 出版日期: 2023-05-29