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輔助電流對(duì)Cu/Al大功率超聲波焊接的影響
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作者單位:

1.長江大學(xué)機(jī)械工程學(xué)院;2.天津大學(xué)材料科學(xué)與工程學(xué)院;3.北京航空航天大學(xué)機(jī)械工程及自動(dòng)化學(xué)院;4.北京理工大學(xué)機(jī)電學(xué)院

作者簡介:

通訊作者:

中圖分類號(hào):

TG456.9

基金項(xiàng)目:

國家自然科學(xué)基金資助(項(xiàng)目號(hào)51605103); 湖北省重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(項(xiàng)目號(hào)2020BAB055)


Effect of Assisted Current on High-Power Cu/Al Ultrasonic Welding
Author:
Affiliation:

1.School of Mechanical Engineering,Yangtze University;2.School of Mechanical Engineering and Automation,Beihang University

Fund Project:

The Natural Science Foundation of China;Key Scientific Research Foundation by Science and Technology Department of Hubei Province

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    摘要:

    為獲得更高質(zhì)量的Cu/Al異質(zhì)金屬接頭,開展了Cu/Al電流輔助大功率超聲波焊接工藝試驗(yàn),研究了輔助電流對(duì)Cu/Al超聲波焊接的界面溫度、材料塑性流動(dòng)、界面中間相分布及接頭力學(xué)性能的影響。結(jié)果表明,復(fù)合焊件成型良好,其接頭抗拉剪力為3030 N,接頭的斷裂模式為韌性-脆性復(fù)合斷裂。在同樣的焊接時(shí)間0.2 s內(nèi),隨著電流的增大,Cu/Al界面溫度增加,金屬塑性流動(dòng)以及界面擴(kuò)散也隨之增強(qiáng),這說明輔助電流能明顯促進(jìn)界面冶金;相比長時(shí)間0.4 s的超聲波焊接,輔助電流能在保證界面溫度、材料塑性變形的前提下,能明顯減薄了界面IMC層的厚度,這是電流增強(qiáng)Cu/Al接頭的主要物理機(jī)制。研究結(jié)果為優(yōu)化Cu/Al復(fù)合焊接頭強(qiáng)度提供了參考。

    Abstract:

    In order to obtain reliable Cu/Al dissimilar joints, current assisted Cu/Al high-power ultrasonic welding was proposed. The effects of current on the temperature rise, plastic flow, intermetallic compound (IMC) growth, and mechanical properties of the joints in Cu/Al ultrasonic welding were investigated. The results show that the obtained hybrid welded joint is well bonded, the tensile-shear force of the hybrid welding joint is 3030 N, and the fracture mode of the hybrid welding joint is ductile-brittle composite fracture. At the same welding time of 0.2 s, with the increase of the current, the peak temperature of the Cu/Al interface increases, and the metal plastic flow and diffusion at the interface also increase. This indicates that the assisted current can significantly enhance the interfacial metallurgy; compared with the single ultrasonic welding at welding time of 0.4 s, the assisted current can meet the welding formation requirements of interface temperature and material plastic deformation, but reduce the thickness of the interface IMC layer. This is the primary reason for the enhanced Cu/Al joint by assisted current. The results provide guidance for optimizing the strength of Cu/Al current assisted ultrasonic welded joints.

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引用本文

李 歡,張長鑫,敖三三,曾才有,周 亢.輔助電流對(duì)Cu/Al大功率超聲波焊接的影響[J].稀有金屬材料與工程,2022,51(12):4624~4631.[LI Huan, ZHANG Changxin, AO Sansan, ZENG Caiyou, ZHOU Kang. Effect of Assisted Current on High-Power Cu/Al Ultrasonic Welding[J]. Rare Metal Materials and Engineering,2022,51(12):4624~4631.]
DOI:10.12442/j. issn.1002-185X.20220275

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  • 收稿日期:2022-04-04
  • 最后修改日期:2022-06-20
  • 錄用日期:2022-07-12
  • 在線發(fā)布日期: 2023-01-19
  • 出版日期: 2022-12-30