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超深井鉆采工況下鈦合金鉆桿模擬工況摩擦磨損行為對比研究
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1.中國石油集團工程材料研究院有限公司;2.塔里木油田分公司石油工程技術(shù)研究院

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國家重點研發(fā)計劃(2021YFB3700804), 中國石油科學研究與技術(shù)開發(fā)項目(2021DJ2703);陜西省自然科學基金(2021JM-607)


Comparative Study on Tribology Behavior of Titanium Alloy Drill Pipe under Simulated Working Conditions in Ultra-deep Well Drilling Conditions
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National Key R&D Program of China,Major science and technology project of CNPC(2021DJ2703),Natural Science Foundation of Shaanxi Provincial.(2021JM-607)

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    摘要:

    鈦合金材料由于具有高的比強度,低彈性模量,優(yōu)異的韌性、疲勞性能和耐蝕性,已經(jīng)成為深井、超深井及大位移水平井工況環(huán)境下鉆桿及井下工具的熱門候選材料,但超深井鉆采工況下鈦合金鉆桿材料的摩擦磨損性能和磨損機理缺乏研究。本文在模擬超深井工況通過硬度測試、沖擊磨損試驗、往復摩擦試驗、模擬工況摩擦磨損試驗和顯微分析手段對3種鈦合金鉆桿和鋼制鉆桿的摩擦磨損性能進行對比分析,并對鉆采工況下的鈦合金鉆桿磨損機制進行研究,結(jié)果表明,鈦合金鉆桿耐沖擊磨損性能均要低于鋼制鉆桿材料,特別是在中等頻率沖擊下鈦合金鉆桿材料耐沖擊磨損的性能最差;在空氣中往復磨損試驗下,鈦合金鉆桿的摩擦系數(shù)均低于鋼鉆桿的摩擦系數(shù),當鈦合金鉆桿與巖石對磨時為典型的磨粒磨損機制、與鋼管對磨時為典型的粘著磨損;在模擬工況鉆井液條件下,鈦合金鉆桿的摩擦系數(shù)顯著低于空氣中,而且當鈦合金在水基鉆井液條件下和巖石摩擦時的摩擦系數(shù)最低、耐磨性能最強,這是由于在水基鉆井液中更容易形成致密且具有較低摩擦系數(shù)的鈍化膜所致,建議在使用鈦合金鉆桿鉆井時用水基鉆井液,但由于鈦合金鉆桿在工況下的磨損量仍然大于鋼制鉆桿,下一步研究應(yīng)對鈦合金鉆桿進行表面處理以提高鈦合金耐磨性。

    Abstract:

    Titanium alloy has become a promising candidate material for oil country tubular goods(OCTG) and offshore components in rigorous service environment, owing to its high specific strength, low density, low elastic modulus, excellent toughness,fatigue and corrosion resistance. However, there is a lack of research on the friction and wear properties of titanium alloy drill pipes under ultra-deep drilling conditions, and the comparison research on the tribology performance and mechanism of titanium alloy drill pipes and steel drill pipes is few. In this paper, the friction and wear properties of three titanium alloy drill pipes and steel drill pipes are compared and analyzed through hardness test, impact wear test, reciprocating friction test, simulated condition wear test and microscopic analysis in simulating ultra-deep well conditions, and the wear mechanism of titanium alloy drill pipe under drilling conditions were also investigated, the results showed that the impact and wear resistance of titanium alloy drill pipes was lower than that of steel drill pipe materials, especially the impact resistance of titanium alloy drill pipe materials under medium-frequency impact. In the air reciprocating wear test, the friction coefficient of titanium alloy drill pipe was lower than that of steel drill pipe, when titanium alloy drill pipe wear against rock, it was a typical abrasive wear mechanism, and it is typical Adhesive wear when it wear against steel pipe. Under the simulated working condition of drilling fluid, the friction coefficient of titanium alloy drill pipe was significantly lower than that in air, and the friction coefficient of titanium alloy was the lowest when friction with rock under water-based drilling fluid conditions, and the wear resistance was the strongest, which was due to the fact that it was easier to form a dense passivation film with a lower friction coefficient on the surface of the titanium alloy in the water-based drilling fluid. It is recommended to use water-based drilling fluid when drilling with titanium alloy drill pipes, but because the wear of titanium alloy drill pipes under working conditions was still not as good as that of steel drill pipes, the next step is to conduct surface treatment on titanium alloy drill pipes to improve the wear resistance of titanium alloys.

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引用本文

劉強,謝俊峰,趙密鋒,李寧,胡芳婷,祝國川,陳家磊,張娟濤,宋生印,尹成先.超深井鉆采工況下鈦合金鉆桿模擬工況摩擦磨損行為對比研究[J].稀有金屬材料與工程,2023,52(1):195~205.[Liu Qiang, XIE Jun-feng, Zhao Mifeng, Li Ning, Hu Fangting, Zhu Guochuan, Chen Jialei, Zhang Juantao, Song Shengyin, Yin Chengxian. Comparative Study on Tribology Behavior of Titanium Alloy Drill Pipe under Simulated Working Conditions in Ultra-deep Well Drilling Conditions[J]. Rare Metal Materials and Engineering,2023,52(1):195~205.]
DOI:10.12442/j. issn.1002-185X.20211118

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  • 收稿日期:2021-12-14
  • 最后修改日期:2022-01-09
  • 錄用日期:2022-02-09
  • 在線發(fā)布日期: 2023-02-13
  • 出版日期: 2023-02-08