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釬劑復合型4047釬料組織及釬焊性能分析
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作者單位:

1.中機智能裝備創(chuàng)新研究院(寧波)有限公司;2.浙江新銳焊接科技股份有限公司;3.鄭州大學 河南省先進鎂合金重點實驗室

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中圖分類號:

TG425.2

基金項目:

河南省重大關鍵技術需求揭榜攻關項目(191110111000);異質增材釬涂材料及技術裝備浙江省工程研究中心;寧波市“3315”人才計劃2020年創(chuàng)新團隊C類


Research on Microstructure and Brazing Properties of Flux-containing 4047 Filler Metals
Author:
Affiliation:

1.China Innovation Academy of Intelligent Equipment Co,Ltd;2.Zhejiang Xinrui Brazing Technology Co., Ltd.;3.Henan Key Laboratory of Advanced Magnesium Alloy,Zhengzhou University

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    摘要:

    采用粉末鍛造法制備了釬劑復合型鋁硅共晶4047復合釬料,并對比研究了自制釬劑復合4047釬料與市售藥芯釬料、進口釬劑復合釬料的組織與釬焊性能。結果表明:釬劑復合4047釬料存在兩個吸熱峰,釬劑熔點略低于釬料合金熔點。釬劑復合4047釬料的潤濕鋪展面積為363 mm2,與進口釬料(353 mm2)接近,二者均優(yōu)于藥芯釬料(311 mm2)。在85%濕度、35 ℃環(huán)境條件下,釬劑復合4047釬料與進口釬料的抗吸潮性優(yōu)良,藥芯釬料放置72 h、144 h、216 h的吸潮率分別為3.88%、4.02%、4.27%,釬劑吸潮增重明顯。釬劑復合4047釬料組織分析結果表明,釬劑顆粒被釬料合金包裹、固定在基體組織內,釬劑尺寸細小、分布均勻,壓實系數(shù)高。釬劑復合4047釬料釬焊性能較好,釬縫區(qū)組織致密,釬著率高,6061/3003搭接接頭斷裂強度平均達107.5 MPa,斷裂發(fā)生在3003側熱影響區(qū)。

    Abstract:

    A novel flux-containing 4047 composite brazing filler metal was prepared by powder forging method. The microstructure and brazing performances of the self-made composite filler metal, commercial flux-cored and imported brazing filler metal were investigated comparatively. Experimental results showed that there are two endothermic peaks in the melting curve of the self-made composite filler metal, and the melting point of flux was relatively lower than that of the 4047 filler alloy. The spreading area of the self-made composite filler metal was 363 mm2, which was close to that of imported filler metal (353 mm2) and was significantly larger than that of flux-cored ones (311 mm2). Under the environmental conditions of 85% humidity and 35 ℃, the self-made and imported filler metals showed excellent moisture absorption resistance, while the flux-cored one showed a remarkable increase in mass due to moisture absorption of flux. The moisture absorption rates of the flux-cored ones placed in humid environment for 72 h, 144 h and 216 h were 3.88%, 4.02% and 4.27%, respectively. The results of microstructure analysis showed that the flux particles of the self-made composite filler metal were small in size and evenly distributed, which were firmly wrapped in the matrix of the 4047 filler alloy. The average fracture strength of the brazed AA6061/AA3003 dissimilar lap joints was 107.5 MPa, and the fracture position was located in heat-affected zone of the AA3003 side. The dense structure of the brazed seam showed that the self-made composite filler metal has good brazing performance and high brazed rate.

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王博,龍偉民,婁銀斌,鄧建峰,關紹康,費文潘,王水慶,張雷.釬劑復合型4047釬料組織及釬焊性能分析[J].稀有金屬材料與工程,2022,51(5):1919~1925.[Wang Bo, Long Weimin, Lou Yinbin, Deng Jianfeng, Guan Shaokang, Fei Wenpan, Wang Shuiqing, Zhang Lei. Research on Microstructure and Brazing Properties of Flux-containing 4047 Filler Metals[J]. Rare Metal Materials and Engineering,2022,51(5):1919~1925.]
DOI:10.12442/j. issn.1002-185X.20211036

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歷史
  • 收稿日期:2021-11-23
  • 最后修改日期:2021-12-28
  • 錄用日期:2022-02-09
  • 在線發(fā)布日期: 2022-06-09
  • 出版日期: 2022-05-30