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高γ′含量高溫合金整體細晶葉盤鑄造凝固行為和組織特征模擬研究
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1.北京科技大學材料科學與工程學院;2.北京航空材料研究院先進高溫結構材料重點實驗室

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國家自然科學基金資助(項目號51771017)


Simulation of casting solidification behavior and microstructure characteristicsof high γ′ content superalloy Fine grain blisk
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1.School of Materials Science and Engineering,University of Science and Technology Beijing;2.Key Laboratory of Advanced High Temperature Structural Materials,Beijing Institute of Aeronautical Materials

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    摘要:

    使用ProCAST軟件模擬熱控法細晶整體葉盤的鑄造,將傳統的Udimet720Li變形高溫合金作為整體葉盤鑄造材料,模擬整體葉盤的凝固過程、孔隙率分布、應力分布和晶粒生長情況,研究該高γ′含量高溫合金用于細晶整體葉盤鑄造的凝固行為和組織特征。整體葉盤的凝固始于葉片尖端,結束于冒口中心位置。整體葉盤的主體區(qū)域孔隙率為1.5%~3%,凝固過程中由于縮松偏聚,部分區(qū)域會形成孔隙率相對較大的區(qū)域。確立評估該材料整體葉盤鑄件孔隙缺陷的安全閾值為13 (K·Sec)0.5/cm,用于評估鑄造工藝參數的可行性。整體葉盤各位置的最大切應力、有效塑性應變和熱裂指數均為0,但在葉片尖端和邊緣棱角區(qū)域存在有效應力大于1200 MPa的應力集中現象。整體葉盤平均晶粒直徑為0.88 mm,滿足熱控法應達到的水平,但熱控法不易控制晶粒度的均勻性,更應該結合動力學方法,提高晶粒度的均勻性。

    Abstract:

    ProCAST software was used to simulate the casting of fine grain blisk by thermal controlled. Traditional Udimet720Li deformed superalloy was used as the casting material of blisk to simulate the solidification process, porosity distribution, stress distribution and grain growth of blisk. The solidification behavior and microstructure characteristics of the high γ" superalloy used in fine grain blisk casting were studied. The solidification of the blisk begins at the blade tip and ends at the center of riser. The porosity of the main area of the blisk is 1.5%~3%. In the solidification process, due to the shrinkage and segregation, some areas will form relatively large porosity areas. A safety threshold of 13 (K·Sec)0.5/cm was established to evaluate the feasibility of casting process parameters. The maximum shear stress, effective plastic strain and hot crack index at each position of the blisk are 0, but the effective stress is more than 1200 MPa in the blade tip and edge corner area. The average grain diameter of the blisk is 0.88 mm, which meets the requirement of thermal control method. However, thermal control method is not easy to control the uniformity of grain size, so it should be combined with kinetic method to improve the uniformity of grain size.

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馬祎煒,姚志浩,李大禹,董建新,蓋其東.高γ′含量高溫合金整體細晶葉盤鑄造凝固行為和組織特征模擬研究[J].稀有金屬材料與工程,2022,51(12):4519~4526.[Ma Yiwei, Yao Zhihao, Li Dayu, Dong Jianxin, Gai Qidong. Simulation of casting solidification behavior and microstructure characteristicsof high γ′ content superalloy Fine grain blisk[J]. Rare Metal Materials and Engineering,2022,51(12):4519~4526.]
DOI:10.12442/j. issn.1002-185X.20210957

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  • 收稿日期:2021-11-04
  • 最后修改日期:2022-01-16
  • 錄用日期:2022-01-29
  • 在線發(fā)布日期: 2023-01-19
  • 出版日期: 2022-12-30