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工藝參數(shù)對鈦/鋁異種合金回填式攪拌摩擦點(diǎn)焊連接質(zhì)量的影響
作者:
作者單位:

1.合肥工業(yè)大學(xué);2.中國電子科技集團(tuán)公司第三十八研究所

作者簡介:

通訊作者:

中圖分類號:

TG456.9;TG146.21

基金項(xiàng)目:

國家自然科學(xué)基金(51905143)


Effect of Process Parameters on Mechanical Properties of Ti/Al Dissimilar Alloys by Refill friction stir spot welding
Author:
Affiliation:

1.Hefei University of Technology;2.China Electronics Technology Group Corporation No Research Institute

Fund Project:

The National Natural Science Foundation of China

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    摘要:

    采用回填式攪拌摩擦點(diǎn)焊工藝(Refill friction stir spot welding,FSpW)對厚度均為2 mm的5A02-O鋁合金和TC4鈦合金板材進(jìn)行焊接。通過改變停留時(shí)間和回填速度,探究不同工藝參數(shù)對接頭微觀組織和力學(xué)性能的影響。結(jié)果表明,在選定工藝范圍內(nèi),焊點(diǎn)成型良好,攪拌區(qū)晶粒細(xì)小,熱影響區(qū)晶粒長大但有限,攪拌套作用區(qū)界面原子擴(kuò)散距離比攪拌針作用區(qū)更大,停留時(shí)間6 s獲得的焊點(diǎn)界面原子擴(kuò)散距離和金屬間化合物(IMC)厚度在1 μm左右。隨著回填速度提高,接頭承載載荷總體呈現(xiàn)上升趨勢,但仍有數(shù)值波動(dòng),回填速度為30 mm/min,停留時(shí)間為6s獲得接頭拉剪載荷最低為4861 N,回填速度為90 mm/min,停留時(shí)間為6 s獲得接頭拉剪載荷最高為6617 N,拉剪后宏觀斷面較為平整,斷裂模式為剪切斷裂,微觀斷口由韌窩組成。

    Abstract:

    2 mm thick 5A02 aluminum alloy plate and 2 mm thick TC4 titanium alloy plate were jointed by refill friction stir spot welding (FSpW). The effects of different process parameters on the microstructure and mechanical properties were investigated by changing dwell time and refilling speed. Results show that within the selected process parameters, the sound joints were formed. The fine grains are formed in the stir zone and the grains in the heat thermo-mechanically affected zone are limited to satisfying extent. The atomic diffusion distance at the interface of the sleeve affected zone is larger than the pin affected zone. The atomic diffusion distance and the intermetallic compound (IMC) layer thickness at the interface of the joint are about 1 μm when dwell time is 6s. With the increase of the refilling speed, the tensile shear load of the joint increases. However, the changing trend is not obvious as the dwell time is kept constant at 2s. The tensile shear load strength is the minimum of 4861N at the welding condition of the refilling speed 30mm/min and dwell time 6s. When the refilling speed is 90 mm/min and dwell time is 6s, the tensile shear strength reaches the maximum of 6617N. The shear fracture mode is observed while the macroscopic fracture surface is relatively flat. The microscopic fracture is consisted of dimples.

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引用本文

呂磊,宋奎晶,羅俊睿,方坤,趙家欣,劉鑫泉,鐘志宏.工藝參數(shù)對鈦/鋁異種合金回填式攪拌摩擦點(diǎn)焊連接質(zhì)量的影響[J].稀有金屬材料與工程,2022,51(5):1789~1796.[Lv Lei, Song Kuijing, Luo Junrui, Fang Kun, Zhao Jiaxin, Liu Xinquan, Zhong Zhihong. Effect of Process Parameters on Mechanical Properties of Ti/Al Dissimilar Alloys by Refill friction stir spot welding[J]. Rare Metal Materials and Engineering,2022,51(5):1789~1796.]
DOI:10.12442/j. issn.1002-185X.20210401

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  • 收稿日期:2021-05-07
  • 最后修改日期:2021-08-08
  • 錄用日期:2021-08-20
  • 在線發(fā)布日期: 2022-06-09
  • 出版日期: 2022-05-30