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鋁合金Plasma-GMAW-P復(fù)合焊接電弧特性及熔滴過渡行為
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內(nèi)蒙古工業(yè)大學(xué) 材料成型重點(diǎn)實(shí)驗(yàn)室,內(nèi)蒙古 呼和浩特 010051

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國(guó)家自然科學(xué)基金項(xiàng)目(51665044);內(nèi)蒙古自治區(qū)科技廳項(xiàng)目(2020GG0313);內(nèi)蒙古自然科學(xué)基金項(xiàng)目(2019LH05017);內(nèi)蒙古工業(yè)大學(xué)基金項(xiàng)目 (ZZ201806)


Arc Characteristic and Droplet Transfer Behavior in Plasma-GMAW-P Hybrid Welding
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Key Laboratory of Material Forming, Inner Mongolia University of Technology, Hohhot 010051, China

Fund Project:

National Natural Science Foundation of China (51665044); Science and Technology Programs of Inner Mongolia (2020GG0313); Natural Science Foundation of Inner Mongolia (2019LH05017); Foundation of Inner Mongolia University of Technology (ZZ201806)

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    摘要:

    研究了Plasma-GMAW復(fù)合焊接過程中的電弧特性以及熔滴過渡行為。結(jié)果表明,不同電流的等離子弧通過改變GMAW電弧的導(dǎo)電以及受力狀態(tài)來(lái)影響GMAW電弧形態(tài)以及熔滴過渡行為。等離子弧電流較小時(shí),GMAW電弧的等離子流效應(yīng)對(duì)GMAW電弧形態(tài)影響顯著,基值時(shí)期的GMAW電弧基本沿焊絲軸線燃弧,峰值時(shí)期由于在焊接方向上同時(shí)受到方向相反的2個(gè)力而被壓縮,熔滴所受的等離子流力以及等離子流力垂直向下的分力因此增加,對(duì)熔滴過渡的促進(jìn)作用增強(qiáng),熔滴更易從焊絲脫落。等離子弧電流增加,氛圍中金屬蒸氣增多,電荷流效應(yīng)對(duì)GMAW電弧的影響增強(qiáng),基值時(shí)期GMAW電弧偏向等離子弧方向燃弧,由于焊接電弧存在熱慣性,MIG電弧在峰值時(shí)仍偏向等離子弧,熔滴所受等離子流力垂直向下的分力因此減小,熔滴脫離焊絲的時(shí)間增加。

    Abstract:

    The arc characteristics and droplet transfer behavior in plasma-GMAW-P hybrid welding were investigated. The effect of plasma arc current on GMAW-P arc shape and metal transfer was discussed. The results indicate that the plasma arc will change the electrical conductivity and stress state of GMAW arc to affect the morphology of GMAW arc and droplet transfer behavior. When the plasma arc current is small, the GMAW arc in the base current period basically burns along the wire axis, and the bell-shaped GMAW arc in the peak current period is compressed due to two opposite forces (the electromagnetic force generated by the plasma arc and the wire) in the welding direction. At this time, the drag force of plasma flow and its downward component increase, the droplet transition is promoted, and the detached time of droplet is shortened. When the plasma arc current reaches a certain value, the metal vapor in the atmosphere near the plasma arc increases, and the conductive path of the GMAW arc will be changed to bias the GMAW arc to the plasma arc. At this time, the downward component of the drag force of the plasma flow on the droplet decreases, the promotion of the droplet transition is weakened, and the detached time of droplet is increased.

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韓蛟,韓永全,洪海濤,王學(xué)龍.鋁合金Plasma-GMAW-P復(fù)合焊接電弧特性及熔滴過渡行為[J].稀有金屬材料與工程,2022,51(6):2027~2032.[Han Jiao, Han Yongquan, Hong Haitao, Wang Xuelong. Arc Characteristic and Droplet Transfer Behavior in Plasma-GMAW-P Hybrid Welding[J]. Rare Metal Materials and Engineering,2022,51(6):2027~2032.]
DOI:10.12442/j. issn.1002-185X.20210369

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  • 收稿日期:2021-04-26
  • 最后修改日期:2021-05-18
  • 錄用日期:2021-06-22
  • 在線發(fā)布日期: 2022-06-29
  • 出版日期: 2022-06-29