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基于DEFORM-3D的7075鋁合金筒型件半固態(tài)成形有限元模擬及試驗驗證
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作者單位:

1.安徽三聯(lián)學(xué)院;2.合肥工業(yè)大學(xué)材料科學(xué)與工程學(xué)院

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中圖分類號:

TG146.3

基金項目:

國家自然科學(xué)基金項目(面上項目51575153);安徽省高校優(yōu)秀拔尖人才培育資助項目(項目號gxgnfx2019071);安徽省教育廳高校自然科學(xué)重點項目(項目號KJ2019A0892)


Finite Element Simulation and Experimental Verification of Semi-solid Forming of 7075 Aluminum Alloy Cylinder Based on DEFORM-3D
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    摘要:

    使用三維模擬軟件DEFORM-3D,模擬了7075鋁合金深腔筒型件的半固態(tài)成形過程,分析了坯料溫度、模具溫度及加載速度對筒型件成形過程的影響。結(jié)果表明,提高模具溫度和坯料溫度,能顯著降低坯料的變形抗力;提高模具溫度和加載速度可以減少熱量損失,提高半固態(tài)坯料的充型能力。最優(yōu)工藝參數(shù)為:坯料溫度610℃,模具溫度350~400℃,加載速度15mm/s,此時,材料最大等效應(yīng)力值為69.9MPa。通過試驗驗證表明,在模擬參數(shù)下進(jìn)行半固態(tài)成形,筒型件外形完整,表面品質(zhì)高,組織致密,無成形缺陷。

    Abstract:

    Using 3D simulation software DEFORM-3D, the semi-solid forming process of 7075 aluminum alloy deep cavity cylinder was simulated,the effects of billet temperature, die temperature and loading speed on the forming process of cylinder were analyzed.The results show that,increasing the die temperature and billet temperature can significantly reduce the deformation resistance of billet during cylinder forming;increasing the mold temperature and loading speed can reduce the heat loss and improve the filling capacity of semi-solid billet.The optimal process parameters are as follows: billet temperature 610℃, die temperature 350 ~ 400℃, punch loading speed 15mm/s,at this time, the maximum equivalent stress value of the material is 69.9MPa.Tests have shown that,semi-solid forming is carried out under optimized process parameters. The shape of the cylinder is complete, the surface quality is high, the structure is compact and there is no forming defect.

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牛海俠,甘國強(qiáng),李萍,薛克敏.基于DEFORM-3D的7075鋁合金筒型件半固態(tài)成形有限元模擬及試驗驗證[J].稀有金屬材料與工程,2022,51(5):1697~1704.[牛海俠,甘國強(qiáng),李萍,薛克敏. Finite Element Simulation and Experimental Verification of Semi-solid Forming of 7075 Aluminum Alloy Cylinder Based on DEFORM-3D[J]. Rare Metal Materials and Engineering,2022,51(5):1697~1704.]
DOI:10.12442/j. issn.1002-185X.20210353

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  • 收稿日期:2021-04-21
  • 最后修改日期:2021-06-09
  • 錄用日期:2021-06-22
  • 在線發(fā)布日期: 2022-06-09
  • 出版日期: 2022-05-30