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基于ALE方法大擠壓比Al-Cu-Mg合金等溫?cái)D壓研究
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沈陽(yáng)航空航天大學(xué)材料科學(xué)與工程學(xué)院

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國(guó)家自然科學(xué)基金資助(51405312);遼寧省科技廳重大專項(xiàng)資助(2019JH1/10100012);遼寧省教育廳一般資助項(xiàng)目(JYT19064)


Study on Isothermal Extrusion of Al-Cu-Mg Aluminum Alloy with Large Extrusion Ratio Based on ALE Method
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    摘要:

    為了獲得大擠壓比Al-Cu-Mg合金高精度等溫?cái)D壓件,有必要精確控制其均勻的擠壓出口溫度和變形組織。為此,基于任意拉格朗日-歐拉(ALE)方法,采用ABAQUS有限元軟件對(duì)其等溫?cái)D壓過(guò)程進(jìn)行模擬。通過(guò)熱壓縮試驗(yàn)獲得了Al-Cu-Mg合金在不同溫度和應(yīng)變速率下的真應(yīng)力-真應(yīng)變本構(gòu)關(guān)系,建立了一個(gè)新的等溫?cái)D壓過(guò)程多場(chǎng)耦合計(jì)算模型。通過(guò)該模型,研究了擠壓速度、坯料溫度、模具溫度對(duì)出口溫度的影響規(guī)律以及擠壓產(chǎn)品溫度場(chǎng)、應(yīng)變速率場(chǎng)的分布特點(diǎn);并通過(guò)開(kāi)展Al-Cu-Mg合金鑄棒等溫?cái)D壓工藝實(shí)驗(yàn)驗(yàn)證了所模擬等溫?cái)D壓工藝參數(shù)的準(zhǔn)確性,并對(duì)變形材料進(jìn)行了EBSD分析和力學(xué)性能測(cè)試。結(jié)果表明:0.5mm/s擠壓速度可保持??诇囟然竞愣?,其中坯料溫度450℃,擠壓筒430℃,以及模具溫度為400℃,擠壓后試樣的晶粒明顯細(xì)化,擇優(yōu)排列形成平行于擠壓方向的<111>絲織構(gòu),表現(xiàn)出優(yōu)異的拉伸性能。

    Abstract:

    In order to obtain high precision Al-Cu-Mg aluminium alloy isothermal extrusion parts with large extrusion ratio, it is necessary to accurately control the uniform exit temperature and deformation microstructure. Therefore, based on arbitrary Lagrange Eulerian (ALE) method, the isothermal extrusion process was simulated by ABAQUS finite element software. True stress-true strain curves of Al-Cu-Mg alloy at different temperature and strain rate were investigated by hot compression test. A new multi-physics coupling numerical model for isothermal extrusion process was established. The influence of extrusion speed, billet temperature and die temperature on the exit temperature and the distribution characteristics of the temperature field and strain rate field of extrusion products are studied; The isothermal extrusion was conducted to verify the model through the EBSD analysis and mechanical properties test of the deformed material. The results show that: 0.5mm/s extrusion speed can keep the exit temperature basically constant, in which the billet temperature is 450℃, cylinder temperature is 430℃, and die temperature is 400℃. After extrusion, the grains of the sample are significantly refined, and the preferred arrangement is to form < 111 > silk texture parallel to the extrusion direction, showing excellent tensile properties.

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高恩志,楊兵,張洪寧,王繼杰,王杰,劉春忠.基于ALE方法大擠壓比Al-Cu-Mg合金等溫?cái)D壓研究[J].稀有金屬材料與工程,2021,50(11):4157~4164.[gaoenzhi, yangbing, zhanghongning, wangjijie, wangjie, liuchunzhong. Study on Isothermal Extrusion of Al-Cu-Mg Aluminum Alloy with Large Extrusion Ratio Based on ALE Method[J]. Rare Metal Materials and Engineering,2021,50(11):4157~4164.]
DOI:10.12442/j. issn.1002-185X.20210268

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  • 收稿日期:2021-03-28
  • 最后修改日期:2021-06-07
  • 錄用日期:2021-06-21
  • 在線發(fā)布日期: 2021-11-30
  • 出版日期: 2021-11-24