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鉆孔過程中切削溫度對CFRP亞表面的影響
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1.沈陽航空航天大學(xué) 機(jī)電工程學(xué)院,遼寧 沈陽 110136;2.沈陽航空航天大學(xué) 航空制造工藝數(shù)字化國防重點(diǎn)學(xué)科實(shí)驗(yàn)室,遼寧 沈陽 110136

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中國博士后科學(xué)基金,國家自然科學(xué)基金項(xiàng)目(面上項(xiàng)目,重點(diǎn)項(xiàng)目,重大項(xiàng)目), 遼寧省自然科學(xué)基金項(xiàng)目, 沈陽市青年科技創(chuàng)新項(xiàng)目 the National Natural Science Foundation of China under [Grant numbers 51875367 and 51505302]; China Postdoctoral Science Foundation under [Grant number 2020M670790]; Shenyang Youth Science and technology innovation project under [Grant number RC190072]; Natural Science Foundation of Liaoning Province under [Grant number 2020-MS-234]; Foundation of Liaoning Educational Committee [Grant number JYT2020004]


Effects of Cutting Temperature on CFRP Subsurface in Drilling Process
Author:
Affiliation:

1.School of Mechatronics Engineering, Shenyang Aerospace University, Shenyang 110136, China;2.Key Laboratory of Fundamental Science for National Defence of Aeronautical Digital Manufacturing Process, Shenyang Aerospace University, Shenyang 110136, China

Fund Project:

National Natural Science Foundation of China (51875367, 51505302); China Postdoctoral Science Foundation (2020M670790); Shenyang Youth Science and Technology Innovation Project (RC190072); Natural Science Foundation of Liaoning Province (2020-MS-234); Foundation of Liaoning Educational Committee (JYT2020004)

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    摘要:

    研究了碳纖維增強(qiáng)聚合物(CFRP)/Ti疊層構(gòu)件鉆孔時(shí)切削溫度對鉆孔質(zhì)量的影響,分析了有無鈦合金支撐層制孔時(shí)CFRP的切削力、切削熱、孔壁表面和亞表面質(zhì)量,并提出了亞表面損傷評價(jià)方法。結(jié)果表明,鉆孔時(shí)鈦合金支撐層對CFRP切削力及表面質(zhì)量的影響較小,但對切削溫度和亞表面質(zhì)量影響顯著。刀具同時(shí)加工鈦合金和CFRP時(shí)會產(chǎn)生大量切削熱,導(dǎo)致CFRP孔出口處溫度大幅升高,高溫導(dǎo)致CFRP樹脂基體的剛度和粘結(jié)性能下降,使得CFRP孔出口附近纖維層上出現(xiàn)了嚴(yán)重的亞表面損傷。同時(shí),采用提出的亞表面損傷評價(jià)方法對亞表面損傷進(jìn)行評價(jià),發(fā)現(xiàn)靠近出口處的纖維層亞表面損傷最為嚴(yán)重。在遠(yuǎn)離出口平面的方向上,亞表面損傷程度逐漸降低。因此,CFRP/Ti疊層構(gòu)件鉆孔過程中切削溫度顯著影響CFRP孔的亞表面質(zhì)量,且亞表面的損傷程度是評價(jià)CFRP加工質(zhì)量的重要因素。

    Abstract:

    The effect of cutting temperatures on the hole quality in multi-layered carbon fibre reinforced polymer (CFRP)/Ti stacks was investigated. The cutting force, cutting heat, hole surface, and subsurface quality of CFRP during drilling with and without Ti alloy supporting layer were analyzed, and the evaluation method for subsurface damage was proposed. The results show the cutting temperature and subsurface quality are greatly influenced by the existence or absence of Ti alloy supporting layer, whereas the cutting force and surface quality are slightly affected. A large amount of cutting heat is generated during cutting process of CFRP and Ti alloy simultaneously, resulting in the significant increase in temperature at the exit part of CFRP holes. The high temperature reduces the rigidity and bonding performance of CFRP resin matrix, leading to serious subsurface damage of the fibre layers around the exit part of CFRP holes. The subsurface damage was also evaluated by the proposed method, and the fibre layer at the exit part of holes is the most damaged, and the farther the distance away from the exit part of holes, the less damaged the subsurface. Therefore, the cutting temperature significantly influences the subsurface quality of CFRP hole during the drilling of multi-layered CFRP/Ti stacks, and subsurface damage is crucial to evaluate the machining quality of CFRP.

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王奔,王禹封,趙華,王明海.鉆孔過程中切削溫度對CFRP亞表面的影響[J].稀有金屬材料與工程,2022,51(5):1613~1619.[Wangben, Wangyufeng, Zhaohua, Wangminghai. Effects of Cutting Temperature on CFRP Subsurface in Drilling Process[J]. Rare Metal Materials and Engineering,2022,51(5):1613~1619.]
DOI:10.12442/j. issn.1002-185X.20210261

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  • 收稿日期:2021-03-25
  • 最后修改日期:2021-04-22
  • 錄用日期:2021-05-12
  • 在線發(fā)布日期: 2022-05-31
  • 出版日期: 2022-05-30