2-CaO-Al2O3-MgO-TiO2這一低氟渣系和Incoloy825合金為例,綜述了電渣重熔過程中Al和Ti元素控制的研究現(xiàn)狀。應(yīng)用離子與分子共存理論(IMCT),結(jié)合FactSage軟件,總結(jié)了渣的熱力學(xué)和動力學(xué)研究方法。討論了溫度和渣成分對合金中平衡Al、Ti含量的影響?;谀B透理論,提出了預(yù)測合金中Al和Ti含量的動力學(xué)模型,得到了電渣過程中Al和Ti含量隨時間變化的數(shù)學(xué)方程式以及渣-金屬反應(yīng)速率的限制方法。確定電渣重熔Incoloy825合金時TiO2的最佳添加量約為10%。用IMCT和FactSage對渣-金平衡實驗結(jié)果進(jìn)行了比較和分析。FactSage計算結(jié)果比IMCT計算結(jié)果更準(zhǔn)確。TiO2含量越高,計算結(jié)果與實驗結(jié)果之間的偏差越小。"/>

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高溫鎳基合金電渣重熔過程中的Al、Ti成分控制
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作者單位:

1.西安建筑科技大學(xué) 冶金工程學(xué)院,陜西 西安 710055;2.陜西省冶金工程技術(shù)研究中心,陜西 西安 710055;3.北京科技大學(xué) 冶金新技術(shù)國家重點實驗室,北京 100083

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基金項目:

國家自然科學(xué)基金National Natural Science Foundation of China (51774225)


Control of Al and Ti Contents During Electroslag Remelting of High-Temperature Ni-based Alloys
Author:
Affiliation:

1.School of Metallurgical Engineering, Xi'an University of Architecture and Technology, Xi'an 710055, China;2.Metallurgical Engineering Technology Research Centre of Shaanxi Province, Xi'an 710055, China;3.State Key Laboratory of Advanced Metallurgy, University of Science and Technology Beijing, Beijing 100083, China

Fund Project:

National Natural Science Foundation of China (51774225)

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    摘要:

    電渣重熔過程中Al和Ti的氧化導(dǎo)致電渣錠軸向成分不均勻,從而對電渣錠的耐腐蝕性能和力學(xué)性能產(chǎn)生不利影響。為了控制電渣鑄錠中Al和Ti含量的均勻性,需要明確高溫電渣重熔過程中Al和Ti含量的變化,并通過優(yōu)化渣體系比例和冶煉條件來減少合金中Al和Ti的氧化。在現(xiàn)有文獻(xiàn)的基礎(chǔ)上,以CaF2-CaO-Al2O3-MgO-TiO2這一低氟渣系和Incoloy825合金為例,綜述了電渣重熔過程中Al和Ti元素控制的研究現(xiàn)狀。應(yīng)用離子與分子共存理論(IMCT),結(jié)合FactSage軟件,總結(jié)了渣的熱力學(xué)和動力學(xué)研究方法。討論了溫度和渣成分對合金中平衡Al、Ti含量的影響?;谀B透理論,提出了預(yù)測合金中Al和Ti含量的動力學(xué)模型,得到了電渣過程中Al和Ti含量隨時間變化的數(shù)學(xué)方程式以及渣-金屬反應(yīng)速率的限制方法。確定電渣重熔Incoloy825合金時TiO2的最佳添加量約為10%。用IMCT和FactSage對渣-金平衡實驗結(jié)果進(jìn)行了比較和分析。FactSage計算結(jié)果比IMCT計算結(jié)果更準(zhǔn)確。TiO2含量越高,計算結(jié)果與實驗結(jié)果之間的偏差越小。

    Abstract:

    The oxidation of Al and Ti in the electroslag remelting process causes an uneven axial composition of the electroslag ingot, which adversely affects its performance, including corrosion resistance and mechanical properties. To control the uniformity of Al and Ti content in electroslag ingots, it is necessary to clarify the change in Al and Ti content during the high-temperature electroslag remelting and to reduce the oxidation of Al and Ti in the alloy by optimizing the slag system ratio and smelting conditions. The research status of Al and Ti element control in the electroslag remelting process was reviewed based on the existing literature, taking the low-fluorine slag CaF2-CaO-Al2O3-MgO-TiO2 and Incoloy 825 alloy as examples. The ion and molecular coexistence theory of slag (IMCT) was used along with FactSage software to summarize the thermodynamic and kinetic research methods. The effects of temperature and components of slag on the equilibrium Al and Ti contents in the alloy were discussed. Based on the film-penetration theory, a kinetics model for predicting Al and Ti contents in the alloy was proposed, and the mathematical equation of the Al and Ti contents vs time in the electroslag process and the slag-metal reaction rate-limiting method were obtained. Results show that the optimum TiO2 addition during the electroslag remelting for Incoloy 825 alloy is determined to be approximately 10%. The slag-metal equilibrium experimental results were compared and analyzed using IMCT and FactSage. It is found that the FactSage calculation results are more accurate than the IMCT calculation results. The higher the TiO2 content, the smaller the deviation between the calculated and experimental results.

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巨建濤,朱智洪,楊康帥,棘廣恒,安家良,史成斌.高溫鎳基合金電渣重熔過程中的AlTi成分控制[J].稀有金屬材料與工程,2021,50(10):3550~3561.[Ju Jiantao, Zhu Zhihong, Yang Kangshuai, Ji Guangheng, An Jialiang, Shi Cheng- bin. Control of Al and Ti Contents During Electroslag Remelting of High-Temperature Ni-based Alloys[J]. Rare Metal Materials and Engineering,2021,50(10):3550~3561.]
DOI:10.12442/j. issn.1002-185X.20210168

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  • 收稿日期:2021-03-03
  • 最后修改日期:2021-09-09
  • 錄用日期:2021-05-13
  • 在線發(fā)布日期: 2021-10-28
  • 出版日期: 2021-10-25