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真空壓力浸滲制備CF/Al復(fù)合材料熱收縮與殘余應(yīng)力數(shù)值模擬與實(shí)驗(yàn)研究
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南昌航空大學(xué)

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國(guó)家自然科學(xué)基金資助(項(xiàng)目號(hào)51765045);航空科學(xué)基金資助(項(xiàng)目號(hào)2019ZF056013);江西省自然科學(xué)基金資助(項(xiàng)目號(hào)20202ACBL204010)


Numerical Simulation and Experimental Study on Thermal Shrinkage and Residual Stress of CF / Al Composite Prepared by Vacuum Pressure Infiltration
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1.School of Aeronautical Manufacturing Engineering,Nanchang Hangkong University;2.School of Materials Science and Engineering,Nanchang Hangkong University

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    摘要:

    針對(duì)連續(xù)碳纖維增強(qiáng)鋁基復(fù)合材料(CF/Al復(fù)合材料),采用細(xì)觀力學(xué)數(shù)值模擬與熱性能試驗(yàn)結(jié)合的方法,研究了真空壓力浸滲制備過(guò)程中的熱收縮行為和熱殘余應(yīng)力分布。結(jié)果表明,復(fù)合材料的橫向熱收縮應(yīng)變量遠(yuǎn)大于軸向熱收縮應(yīng)變量,且具有橫觀各向同性,纖維隨機(jī)分布的單胞有限元模型能夠準(zhǔn)確地預(yù)測(cè)復(fù)合材料軸向與橫向熱收縮行為曲線;復(fù)合材料制備完成后纖維和基體合金分別處于壓應(yīng)力和拉應(yīng)力狀態(tài),基體和纖維的橫向殘余應(yīng)力均小于其軸向殘余應(yīng)力,且均表現(xiàn)出橫觀各向同性;基體合金在軸向殘余拉應(yīng)力作用下會(huì)出現(xiàn)不同程度的損傷現(xiàn)象,特別是纖維間距較小部位過(guò)高的殘余應(yīng)力會(huì)引發(fā)界面的局部失效,從而不利于發(fā)揮復(fù)合材料承載性能,減少纖維局部偏聚是進(jìn)一步改善提高復(fù)合材料力學(xué)性能的重要技術(shù)手段。

    Abstract:

    For continuous carbon fiber reinforced aluminum matrix composites (CF/Al composites), the thermal shrinkage behavior and thermal residual stress distribution in the vacuum pressure infiltration preparation process were studied by combining the numerical simulation with the thermal performance test. The results show that the transverse thermal shrinkage strain of the composite is much larger than that the axial thermal shrinkage strain, and it is transversely isotropic. The radom fiber arrangement RVE model can accurately predict the axial and transverse thermal shrinkage behavior curves of the composite. In the prepared composite, the fiber and matrix alloy are in compressive stress state and tensile stress state, respectively. The transverse residual stresses of the matrix alloy and fiber is less than their axial residual stresses, and both show the transverse isotropic. The matrix alloy will appear different degrees of damage under the action of axial residual tensile stress. Especially, the high residual stress at the small fiber spacing will cause local interfacial failure, which is not conducive to the bearing capacity of the composite. It is an important technical approach to reduce the local segregation of fibers in order to improve the mechanical properties of the composite.

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張益豪,嚴(yán)毅,王振軍,蔡長(zhǎng)春,徐志鋒,余歡.真空壓力浸滲制備CF/Al復(fù)合材料熱收縮與殘余應(yīng)力數(shù)值模擬與實(shí)驗(yàn)研究[J].稀有金屬材料與工程,2022,51(2):661~668.[Zhang Yihao, Yan Yi, Wang Zhenjun, Cai Changchun, Xu Zhifeng, Yu Huan. Numerical Simulation and Experimental Study on Thermal Shrinkage and Residual Stress of CF / Al Composite Prepared by Vacuum Pressure Infiltration[J]. Rare Metal Materials and Engineering,2022,51(2):661~668.]
DOI:10.12442/j. issn.1002-185X.20210140

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  • 收稿日期:2021-02-20
  • 最后修改日期:2021-04-08
  • 錄用日期:2021-04-16
  • 在線發(fā)布日期: 2022-03-09
  • 出版日期: 2022-02-28