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TA2/1060/5083數(shù)值模擬及試驗(yàn)
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作者單位:

1.陸軍工程大學(xué);2.南京航空航天大學(xué)

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中圖分類號:

TG456.6

基金項(xiàng)目:

國家自然科學(xué)基金資助(項(xiàng)目號51541112)


TA2/1060/5083 Explosive Welding Numerical Simulation and Experiment
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Fund Project:

National Natural Science Foundation of China [Grant 51541112]

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    摘要:

    TA2與5083爆炸焊接界面易生成脆性金屬間化合物、氧化物、連續(xù)熔化區(qū)等缺陷,焊接窗口狹窄,最佳焊接參數(shù)難以準(zhǔn)確獲得。本文重構(gòu)了動態(tài)彎折角β和碰撞速度Vf的β-Vf模型,使用SPH-FEM耦合算法,首次運(yùn)用Steinberg-Guinan材料本構(gòu)模型進(jìn)行了炸藥厚度為10mm、15mm、20mm,復(fù)板厚度為1.5mm的TA2/1060/5083爆炸焊接數(shù)值模擬;并采用數(shù)值模擬獲得的參數(shù)開展了爆炸焊接試驗(yàn)。數(shù)值模擬和試驗(yàn)結(jié)果高度吻合并一致表明:藥厚10mm時(shí),TA2/1060和1060/5083界面均呈優(yōu)質(zhì)平直狀結(jié)合,藥厚15mm時(shí),1060/5083界面呈波狀形貌結(jié)合,兩種藥厚條件下的鈦-鋁過渡界面均未檢測到脆性金屬間化合物缺陷生成;藥厚20mm時(shí),基復(fù)板材料發(fā)生破壞,不能實(shí)現(xiàn)復(fù)合。運(yùn)用計(jì)算優(yōu)化的參數(shù)成功制備了大面積TA2/1060/5083復(fù)合材料,本文為理化性能差異較大異種金屬等爆炸復(fù)合問題提供了一種新的可靠算法。

    Abstract:

    The explosive welding interface between TA2 and 5083 is prone to produce brittle intermetallic compounds, oxides, continuous melting zone and other defects, the welding window is narrow, and the optimal welding parameters are difficult to obtain accurately.In this paper, the β-Vf model of dynamic bending Angle β and impact velocity Vf is reconstructed. The numerical simulation of TA2/1060/5083 explosive welding with explosive thickness of 10mm, 15mm and 20mm and flyer plate thickness of 1.5mm are carried out for the first time by using the Steinberg-Guinan material constitutive model using SPH and Lagrange coupling algorithm. The parameters obtained from numerical simulation were used to carry out explosive welding experiments.The numerical simulation and experimental results show that TA2/1060 and 1060/5083 interface have high quality straight bond when the explosive thickness is 10mm, and 1060/5083 interface has wavy shape bond when the explosive thickness is 15mm. No brittle intermetallic defect formation is detected at the Ti-Al transition interface under the two explosive thickness conditions;When the thickness of explosive is 20mm, the material is damaged and can not be recombined.In this paper, a large area TA2/1060/5083 composite material has been successfully prepared, and the explosive welding process has been accurately calculated, which provides a reliable algorithm for the dissimilar metal explosive composite problem with great difference in physical and chemical properties.

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引用本文

吳曉明,史長根,房中行,蔡晨宇,李文軒. TA2/1060/5083數(shù)值模擬及試驗(yàn)[J].稀有金屬材料與工程,2022,51(1):286~294.[wuxiaoming, shichanggen, fangzhonghang, caichenyu, liwenxuan. TA2/1060/5083 Explosive Welding Numerical Simulation and Experiment[J]. Rare Metal Materials and Engineering,2022,51(1):286~294.]
DOI:10.12442/j. issn.1002-185X.20210056

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  • 收稿日期:2021-01-19
  • 最后修改日期:2021-03-29
  • 錄用日期:2021-04-15
  • 在線發(fā)布日期: 2022-02-09
  • 出版日期: 2022-01-28