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Ti2AlNb結構件高壓氣淬過程數(shù)值模擬
作者:
作者單位:

1.西安建筑科技大學;2.西北工業(yè)大學

作者簡介:

通訊作者:

中圖分類號:

TG156.34

基金項目:

國家自然科學基金(51474170);陜西省教育廳重點實驗室項目(20JS075)


Numerical Simulation on High Pressure Gas Quenching Process of Ti2AlNb Workpiece
Author:
Affiliation:

1.Xi’an University of Architecture & Technology;2.Northwestern Polytechnical University

Fund Project:

National Natural Science Foundation of China(51474170);Key Laboratory Project of Shaanxi Provincial Department of Education(20JS075)

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    摘要:

    高壓氣淬過程中,由于冷卻速率較大,工件易產(chǎn)生熱應力,甚至發(fā)生塑性變形或開裂,因此能準確預測高壓氣淬過程中工件熱應力分布對于工業(yè)生產(chǎn)尤為重要。本文運用計算流體力學法建立了交流流動型立式高壓氣淬爐氣淬過程的數(shù)值傳熱和湍流模型,模擬了Ti2AlNb超塑成形/擴散連接空心結構件的氣淬過程。采用有限體積法劃分了簡化爐模型的網(wǎng)格,并根據(jù)實際工況設定了邊界條件。模擬結果顯示,Ti2AlNb空心結構件在氣淬開始時四周邊緣冷卻較快,心部冷卻較慢,隨著時間的增加,兩側冷卻較快,心部冷卻較慢。溫度的分布決定了熱應力的分布,Ti2AlNb結構件心部溫度高,邊部溫度低,心部受邊部的限制不能自由膨脹,因此心部受壓應力。氣淬過程中熱應力未超過屈服強度,均屬于彈性范圍。

    Abstract:

    Due to the large cooling rate, the workpiece often produces thermal stress during the high-pressure gas quenching process, and even plastic deformation or cracking occurs. Therefore, it is particularly important for industrial production to accurately predict the thermal stress distribution of the workpiece during the high-pressure gas quenching process. In this paper, the numerical heat transfer and turbulence model of an exchange flow type vertical high pressure gas quenching furnace was established using computational fluid dynamics method to simulate the gas quenching of a Ti2AlNb hollow workpiece processed by superplastic forming/diffusion bonding.The mesh of simplified furnace model was built using finite volume method and the boundary conditions are set according to the actual working conditions.The simulation results show that at the beginning of gas quenching, the edges around the Ti2AlNb workpiece cool faster than the core. As time increases, the both sides cool faster than the core. The temperature distribution determines the thermal stress distribution. Ti2AlNb workpiece has a high temperature in the core and low temperature at the edges, which causes the core to be restricted by the edges and cannot expand freely, so the core is under compressive stress. During the gas quenching process, the thermal stress does not exceed the yield strength, which belongs to the elastic range.

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引用本文

劉曉燕,張琪,楊艷慧,楊西榮,高飛龍. Ti2AlNb結構件高壓氣淬過程數(shù)值模擬[J].稀有金屬材料與工程,2022,51(1):149~158.[Liu Xiaoyan, zhangqi, Yang Yanhui, Yang Xirong, Gao Feilong. Numerical Simulation on High Pressure Gas Quenching Process of Ti2AlNb Workpiece[J]. Rare Metal Materials and Engineering,2022,51(1):149~158.]
DOI:10.12442/j. issn.1002-185X.20210046

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歷史
  • 收稿日期:2021-01-16
  • 最后修改日期:2021-06-19
  • 錄用日期:2021-07-09
  • 在線發(fā)布日期: 2022-02-09
  • 出版日期: 2022-01-28