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陽(yáng)極氧化對(duì)超聲波焊接6063鋁合金與PPS的影響
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作者單位:

1.蘭州理工大學(xué) 省部共建有色金屬先進(jìn)加工與再利用國(guó)家重點(diǎn)實(shí)驗(yàn)室;2.蘭州理工大學(xué) 機(jī)電工程學(xué)院

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中圖分類號(hào):

TG453

基金項(xiàng)目:

國(guó)家自然科學(xué)基金(52061023), 甘肅省高校創(chuàng)新基金(2020A-025),蘭州理工大學(xué)紅柳優(yōu)青項(xiàng)目(062004)


Effect of Anodizing Treatment on Ultrasonic Welding 6063 Aluminum Alloy and PPS
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The National Natural Science Foundation of China(52061023),The University Innovation Foundation of Gansu Province(2020A-025),The Hongliu Excellent Youth Project of Lanzhou University of Technology(062004)

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    摘要:

    為實(shí)現(xiàn)鋁合金與塑料的有效連接,采用磷酸陽(yáng)極氧化工藝對(duì)6063鋁合金表面進(jìn)行預(yù)處理,使用超聲波金屬焊接機(jī)對(duì)6063鋁合金與聚苯硫醚(PPS)焊接。結(jié)果表明:未經(jīng)處理的6063鋁合金與PPS超聲波焊接接頭剪切強(qiáng)度隨著焊接時(shí)間、焊接壓力的變化先增大后減小,當(dāng)焊接壓力和焊接時(shí)間分別為0.5 MPa和6 s時(shí),可獲得最大剪切強(qiáng)度1.41 MPa。6063鋁合金經(jīng)磷酸陽(yáng)極氧化后的6063鋁合金/PPS接頭強(qiáng)度達(dá)到16.92 MPa,約為未陽(yáng)極氧化處理接頭強(qiáng)度的12.6倍,結(jié)構(gòu)的失效形式為界面開(kāi)裂和PPS部分內(nèi)聚斷裂。經(jīng)掃描電鏡觀察分析,超聲波焊接的聲流效應(yīng)產(chǎn)生的聲壓梯度使PPS嵌入6063鋁合金表面陽(yáng)極氧化處理后形成的多孔結(jié)構(gòu),形成齒狀咬合的機(jī)械互鎖結(jié)構(gòu),同時(shí)多孔結(jié)構(gòu)有利于增強(qiáng)界面處的分子間作用力,進(jìn)而實(shí)現(xiàn)6063鋁合金/PPS異種材料的良好結(jié)合。

    Abstract:

    In this study, 6063 aluminum alloy (6063 Al alloy) which was anodized using phosphoric acid and polyphenylene sulfide (PPS) were connected successfully by ultrasonic welding method. The results show that the shear strength of untreated 6063 Al alloy / PPS ultrasonic welded joint increases at first and then decreases under the given experimental conditions. The maximum shear strength of joint is 1.41 MPa, when the welding pressure and welding time are 0.5 MPa and 6 s, respectively. Once the surface of 6063 Al alloy was anodized with phosphoric acid, the shear strength of joint can reach 16.92 MPa, which is about 12.6 times of that without anodizing. The primary failure modes of the structure are interface cracking and cohesive fracture of PPS. By observing and analyzing the structures of joint using SEM, a good mechanical interlocking between the 6063 Al alloy and PPS was formed and the intermolecular force at the interface was increased due to the forming porous structure on the 6063 Al alloy surface after anodic oxidation treatment was embedded by PPS under the effect of acoustic streaming which achieve a good combination of 6063 Al alloy /PPS.

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俞偉元,張濤,王有良.陽(yáng)極氧化對(duì)超聲波焊接6063鋁合金與PPS的影響[J].稀有金屬材料與工程,2022,51(1):241~248.[YUWEIYUAN, ZHANGTAO, WANGYOULIANG. Effect of Anodizing Treatment on Ultrasonic Welding 6063 Aluminum Alloy and PPS[J]. Rare Metal Materials and Engineering,2022,51(1):241~248.]
DOI:10.12442/j. issn.1002-185X.20210042

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  • 收稿日期:2021-01-15
  • 最后修改日期:2021-02-27
  • 錄用日期:2021-03-16
  • 在線發(fā)布日期: 2022-02-09
  • 出版日期: 2022-01-28