-1的條件下進行熱拉伸試驗,研究了厚度為5 mm的7075合金傳統(tǒng)鑄軋板和電脈沖鑄軋板的微觀組織和熱成形性能。實驗用脈沖電流參數(shù)為:單周期脈寬0.005 s和峰值強度300 A。結(jié)果顯示,脈沖電流能夠促進凝固過程的枝晶細化,并誘發(fā)組織均勻化。由于電磁振蕩增強了凝固過程中溶質(zhì)混合能力,極壓電流有效地促進了晶粒細化和析出相的均勻化。同時,面心立方(fcc)鋁合金鑄軋板織構(gòu)具有{423}<144>取向,經(jīng)脈沖電流改性后,取向為{421}<216>。脈沖電流處理后的合金峰值流動應力約為未處理合金的1.1~1.3倍。電子背散射衍射分析表明,脈沖電流通過促進動態(tài)再結(jié)晶的方式,有效地改善了晶粒的擇優(yōu)分布。在此基礎上,分別建立了鋁合金帶材的雙曲正弦方程和含Zener-Holloman參數(shù)的本構(gòu)模型。此外,通過對斷口形貌的觀察發(fā)現(xiàn),脈沖電流的引入有利于提高7075鋁合金的高溫機械性能。最后建立了優(yōu)化的工藝流程圖,并確定了適宜的熱加工溫度為290~330 ℃和應變速率為0.001~0.002 s-1。"/>

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脈沖電場下的7075雙輥鑄軋板熱變形行為
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1.沈陽大學 機械工程學院,遼寧 沈陽 110044;2.浙江華朔科技股份有限公司,浙江 寧波 315800;3.遼寧電力科學研究院,遼寧 沈陽 110004;4.西北工業(yè)大學 機電學院,陜西 西安 710072

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基金項目:

博士后科研啟動基金;遼寧省自然科學基金(20170520310)


Thermal Formability of 7075 Alloy Strip Under Electric Pulse Rheo-rolling Process
Author:
Affiliation:

1.College of Mechanical Engineering, Shenyang University, Shenyang 110044, China;2.Zhejiang Huashuo Technology Co., Ltd, Ningbo 315800, China;3.Liaoning Electric Power Research Institute, Shenyang 110004, China;4.College of Mechanical and Electrical Engineering, Northwest Polytechnical University, Xi'an 710072, China

Fund Project:

Postdoctoral Research Initiation Funding of Zhejiang Province (ZJ2021082); Natural Science Foundation of Liaoning Province (20170520310)

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    摘要:

    在變形溫度250~350 ℃和應變速率0.001~0.01 s-1的條件下進行熱拉伸試驗,研究了厚度為5 mm的7075合金傳統(tǒng)鑄軋板和電脈沖鑄軋板的微觀組織和熱成形性能。實驗用脈沖電流參數(shù)為:單周期脈寬0.005 s和峰值強度300 A。結(jié)果顯示,脈沖電流能夠促進凝固過程的枝晶細化,并誘發(fā)組織均勻化。由于電磁振蕩增強了凝固過程中溶質(zhì)混合能力,極壓電流有效地促進了晶粒細化和析出相的均勻化。同時,面心立方(fcc)鋁合金鑄軋板織構(gòu)具有{423}<144>取向,經(jīng)脈沖電流改性后,取向為{421}<216>。脈沖電流處理后的合金峰值流動應力約為未處理合金的1.1~1.3倍。電子背散射衍射分析表明,脈沖電流通過促進動態(tài)再結(jié)晶的方式,有效地改善了晶粒的擇優(yōu)分布。在此基礎上,分別建立了鋁合金帶材的雙曲正弦方程和含Zener-Holloman參數(shù)的本構(gòu)模型。此外,通過對斷口形貌的觀察發(fā)現(xiàn),脈沖電流的引入有利于提高7075鋁合金的高溫機械性能。最后建立了優(yōu)化的工藝流程圖,并確定了適宜的熱加工溫度為290~330 ℃和應變速率為0.001~0.002 s-1

    Abstract:

    The microstructure and thermal formability of twin-roll cast 7075 alloy strips prepared with and without electrical pulse (EP) of 5 mm in thickness were investigated by hot tensile tests under the condition of deformation temperature of 250~350 °C and strain rate of 0.001~0.01 s-1. The related EP current parameters are as follows: the single cycle pulse width is 0.005 s; the pulse peak current is 300 A. The results show that the EP current effectively promotes the grain refinement and the precipitate homogeneousness, because the electromagnetic oscillation enhances the solute mixing ability during solidification. Meanwhile, the rolling textures of face-centered cubic (fcc) 7075 Al strips have the {423}<144> orientation. After EP current modification, the orientation of 7075 Al strips is {421}<216>. The peak flow stress of the 7075 alloy strips prepared with EP current is about 1.1~1.3 times larger than that of the original 7075 alloy strips. The electron back-scattered diffraction analysis shows that EP current can effectively improve the preferred distribution of the grains by promoting the dynamic recrystallization. Furthermore, the hyperbolic sine equation and the constitutive model with Zener-Holloman parameter are established based on the analyses. Besides, according to the fracture morphology, the EP current is beneficial to improve the mechanical properties of 7075 alloys at elevated temperature. Finally, the processing maps are established and the proper hot working parameters are designed as the temperature range of 290~330 °C and the strain rate of 0.001~0.002 s-1.

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蘇鑫,沈善忠,徐紀波,曠鑫文,陸軼奇,楊朝,張發(fā),龍海波,田錫天.脈沖電場下的7075雙輥鑄軋板熱變形行為[J].稀有金屬材料與工程,2022,51(3):850~857.[Su Xin, Shen Shanzhong, Xu Jibo, Kuang Xinwen, Lu Yiqi, Yang Chao, Zhang Fa, Long Haibo, Tian Xitian. Thermal Formability of 7075 Alloy Strip Under Electric Pulse Rheo-rolling Process[J]. Rare Metal Materials and Engineering,2022,51(3):850~857.]
DOI:10.12442/j. issn.1002-185X.20210036

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  • 收稿日期:2021-01-13
  • 最后修改日期:2021-06-17
  • 錄用日期:2021-07-09
  • 在線發(fā)布日期: 2022-03-30
  • 出版日期: 2022-03-30