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激光選區(qū)熔化成形鈦合金內(nèi)部缺陷及其演化規(guī)律研究
作者:
作者單位:

1.中國航發(fā)湖南動力機(jī)械研究所;2.中國科學(xué)院金屬研究所

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中圖分類號:

TG146.23

基金項目:

中國航發(fā)集團(tuán)產(chǎn)學(xué)研合作項目(HFZL2019CXY019);科技部重點研發(fā)計劃項目(2016YFC1100502)


Investigation on realationship between defects and paramaters for titanium alloy fabricated by selective laser melting
Author:
Affiliation:

1.AECC Hunan Aviation Powerplant Research Institute;2.Institute of Metal Research,Chinese Academy of Sciences,Shenyang ,China

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    摘要:

    激光選區(qū)熔化(selective laser melting, SLM)成形技術(shù)可實現(xiàn)形狀復(fù)雜、尺寸精度高、力學(xué)性能優(yōu)異零部件的直接成形,但成形工藝參數(shù)選擇不當(dāng),則會在產(chǎn)品中引入缺陷,針對SLM成形鈦合金內(nèi)部缺陷的問題,本文研究了激光功率和掃描速度兩個主要成形工藝參數(shù)對鈦合金內(nèi)部缺陷類型、尺寸及數(shù)量的影響,探索了缺陷的演化規(guī)律。結(jié)果表明,SLM成形鈦合金內(nèi)部主要有不規(guī)則形狀、規(guī)則球形兩種形態(tài)的缺陷。低激光功率(≤130 W)、高掃描速度(≥900 mm/s)區(qū)域主要為不規(guī)則形狀缺陷,能量不足是導(dǎo)致形成該類型缺陷的主要原因;高激光功率(≥190 W)、低掃描速度(≤600 mm/s)區(qū)域主要為規(guī)則球形缺陷,能量過高導(dǎo)致合金元素氣化是產(chǎn)生這類缺陷的主要原因。隨著能量密度的增加,根據(jù)缺陷的演化規(guī)律繪制了SLM成形鈦合金加工圖,其中缺陷的演化呈現(xiàn)三個階段,即不規(guī)則形狀缺陷尺度逐漸降低區(qū),微尺度不規(guī)則缺陷向微尺度規(guī)則球形缺陷過渡區(qū)和規(guī)則球形缺陷逐漸長大區(qū)。

    Abstract:

    Selective laser melting (SLM) technology can realize the direct fabrication of products with complex shape, high dimensional accuracy, and excellent mechanical properties. However, improper selection of fabrication parameters of SLM will introduce defects in the products. For the problem of defects, this investigation studied the influence of the two main fabrication parameters, laser power and scanning speed, on the type, size and quantity of internal defects in fabricated titanium alloy, and explored the evolution of defects with fabrication parameters. The results shown that there are mainly irregular shape and regular spherical shape defects in the titanium alloy fabricated by SLM. The area with low laser power (≤130 W) and high scanning speed (≥900 mm/s) is mainly irregular shape defects. Insufficient energy is the main reason for formation this type defect. The area with high laser power (≥190 W), low scanning speed (≤600 mm/s) is mainly regular spherical shape defects. The gasification of alloying elements caused by excessive energy is the main reason for formation this type defect. With the increasing of laser energy density, the SLM fabricated titanium alloy processing map was drawn according to the evolution law of defects. The evolution of defects presents three stages for the area of irregular shape defects gradually decreasing, micro-scale irregular defects to micro-scale regular spherical, and regular spherical defects gradually grow up.

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趙春玲,李維,王強(qiáng),王玉健,趙宇,邸士雄,任德春,吉海賓.激光選區(qū)熔化成形鈦合金內(nèi)部缺陷及其演化規(guī)律研究[J].稀有金屬材料與工程,2021,50(8):2841~2849.[Zhao Chunling, Li Wei, Wang Qiang, Wang Yujian, Zhao Yu, Di Shixiong, Ren Dechun, Ji Haibin. Investigation on realationship between defects and paramaters for titanium alloy fabricated by selective laser melting[J]. Rare Metal Materials and Engineering,2021,50(8):2841~2849.]
DOI:10.12442/j. issn.1002-185X.20201011

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  • 收稿日期:2020-12-31
  • 最后修改日期:2021-04-26
  • 錄用日期:2021-05-11
  • 在線發(fā)布日期: 2021-09-07
  • 出版日期: 2021-08-31